Geomega to Complete Rare Earth Magnet Recycling Plant in Quebec

Geomega Resources

Advancing Sustainable Rare Earth Supply Through Recycling

Geomega Resources is on track to complete its rare earth magnet recycling plant in Quebec by the end of 2025. The Canadian rare earth elements (REEs) technology provider aims to produce recycled rare earth oxides from a variety of waste feedstocks, including neodymium-iron-boron (NdFeB) magnets, bauxite residue, and sulphide tailings. This initiative supports the growing demand for sustainable and secure rare earth supply chains.

Construction of the demonstration plant began in February 2024, with an expected timeline of two years. Originally, the project was scheduled for completion within six months after securing $1.2mn in a 2019 private placement. However, delays extended the timeline, partly due to permitting and development challenges. Geomega has already submitted its environmental permit request and awaits regulatory approval to proceed with commissioning after construction.

In 2019, chief executive Kiril Mugerman estimated operating costs at $3/kg for rare earths, with capital expenditure of $2.6mn to process 1.5 tonnes per day of magnet waste. Once operational, the facility is expected to contribute meaningfully to the recycling of critical materials, reducing dependence on primary mining and addressing environmental concerns related to waste disposal.

Strengthening the North American Rare Earth Ecosystem

The Quebec recycling plant aligns with broader North American efforts to secure rare earth supply chains amid global market concentration. By converting industrial waste into high-purity rare earth oxides, Geomega can help diversify sourcing away from dominant producers and improve regional self-sufficiency. This capability is increasingly vital as industries such as electric vehicles, wind energy, and electronics require stable and sustainable REE supplies.

The Metalnomist Commentary

Geomega’s Quebec project represents a critical step toward a circular economy for rare earths in North America. By recycling high-value magnets and other waste sources, the company not only reduces environmental impacts but also enhances supply chain resilience. If successful, this facility could become a model for scaling rare earth recycling across the region.

Mercedes-Benz Opens Lithium-Ion Battery Recycling Plant in Germany

Battery Recycling Plant

Mercedes-Benz has inaugurated its advanced lithium-ion battery recycling facility in Kuppenheim, southern Germany, marking a significant step in its mission to establish a closed-loop system for critical minerals essential for electric vehicle (EV) production.

The new plant aims to process 2,500 metric tonnes per year of active and inactive materials from shredded battery modules. The active material, known as black mass, contains high-value critical minerals such as nickel, lithium, and cobalt. These will be refined and reused to produce over 50,000 battery modules annually for Mercedes-Benz's EV lineup.

Innovative Recycling Process

The facility utilizes a cutting-edge mechanical-hydrometallurgical process, which Mercedes-Benz claims can recover more than 96% of battery-grade critical minerals from spent lithium-ion batteries. The mechanical phase sorts and separates inactive materials like plastics, copper, aluminum, and iron. Meanwhile, the hydrometallurgical phase processes the black mass to extract critical minerals for reuse in battery production.

Sustainable Operations

Mercedes-Benz's Kuppenheim facility is powered entirely by green electricity, incorporating a photovoltaic system with a peak output of over 350 kilowatts. This aligns with the company's broader commitment to sustainability and reducing carbon emissions.

Technology Partnership with Primobius

The plant was developed in collaboration with Primobius, a joint venture between Australian process technology innovator Neometals and German engineering firm SMS. Mercedes-Benz's subsidiary Licular spearheaded the project, leveraging Primobius' expertise to implement cutting-edge recycling technologies.

Future Expansion Potential

While the Kuppenheim plant represents a significant milestone, Mercedes-Benz is cautious about scaling operations further. A spokesperson highlighted that production volumes could expand in the "medium to long term," contingent on insights gained from the facility’s initial operations.

This recycling initiative underscores Mercedes-Benz's dedication to creating a sustainable supply chain for critical minerals, enhancing EV production, and reducing environmental impact.

Toyota Launches UK Battery Recycling Plant to Advance Circular Economy Goals

Toyota, UK Battery Recycling

Burnaston Facility Will Recover Key EV Battery Materials and Support EU Carbon Neutrality Targets

Toyota Builds First Circular Factory in the UK

Toyota has announced plans to open a new battery recycling plant in Burnaston, Derbyshire, UK. The site will process end-of-life electric vehicles and recover critical battery materials such as nickel, cobalt, lithium, and graphite. This project marks the automaker’s first “Toyota Circular Factory,” aimed at promoting material reuse and sustainability.

The new facility, built on the grounds of Toyota’s existing Corolla production plant, will process up to 10,000 vehicles annually during its initial phase. In addition to batteries, the factory will recycle other vehicle parts to minimize waste and environmental impact.

Expansion Across Europe and Net-Zero Ambitions

Toyota Motor Europe’s Vice President of Circular Economy, Leon van der Merwe, confirmed that the UK facility is just the beginning. “As a next step for the Toyota Circular Factory concept, we plan to roll out similar operations across Europe,” he said. He also stressed the company's openness to collaborating with other organizations focused on circularity and carbon neutrality.

The initiative aligns with Toyota’s broader sustainability commitments. The company aims to achieve full carbon neutrality across all operations by 2040 and reduce vehicle carbon emissions in Europe by 100% by 2035. This recycling plant will play a crucial role in achieving these targets by closing the loop on electric vehicle battery materials.

Hydrovolt to Establish Battery Recycling Plant in France

Hydrovolt, headquartered in Oslo, has greenlit the establishment of a new battery recycling plant in Hordain, northern France, targeting a 2025 operational launch. This project is a collaboration between Norway's Hydro and Swedish battery producer Northvolt. The initial phase will involve a discharge and dismantling (D&D) site, with modules being crushed at their Fredrikstad facility. The scalable project aims for an annual capacity of several thousand tonnes, contingent on final permits.

The chosen 3,000-square-meter site in Hordain is strategically located near northern France’s burgeoning battery industry, which includes four major gigafactory investments. Leveraging the technology and processes from Hydrovolt's Fredrikstad plant, which started commercial production in May 2022 and has a capacity of 12,000 tonnes per year, the new plant is set to enhance Hydrovolt’s recycling capabilities.

Hydrovolt's long-term vision includes recycling approximately 300,000 tonnes of battery packs annually by 2030, equivalent to about 500,000 EV batteries. This expansion aligns with the increasing demand for sustainable battery recycling solutions in Europe.

ACE Green Recycling to Expand LFP Battery Recycling Capacity in India

ACE Green Recycling

ACE Green Recycling, a US-based battery recycling company, has announced plans to significantly expand its lithium-iron-phosphate (LFP) battery recycling capacity in India. The company aims to increase its recycling capacity to 10,000 tonnes per year by 2026.

Expansion Details and Location

The expanded facility will be located near the port of Mundra in northwest India, building upon ACE's existing operations in the country. The strategic location near the port is expected to optimize the transportation of both feedstock and offtake products, improving efficiency and reducing costs.

Technology and Recovery Rates

ACE Green Recycling claims its proprietary technology can recover lithium from LFP batteries at levels of around 75%, producing lithium carbonate with a purity exceeding 99%.  In addition to lithium, the technology can also recover other valuable materials, including graphite, iron phosphate, steel, and copper. This comprehensive recovery process maximizes resource utilization and minimizes waste.

Market Outlook and Future Plans

ACE's chief executive officer, Nishchay Chadha, highlighted the expected dominance of LFP batteries in the lithium battery market by 2030, stating that the company is strategically scaling its LFP battery recycling capacity to meet the anticipated demand and support its growing customer base.  This expansion in India is a key part of ACE's broader growth strategy.

ACE also has plans to launch another LFP battery recycling plant in Texas, USA, in the second half of 2026. This plant is projected to have a processing capacity of 5,000 tonnes per year of scrap batteries.  In 2022, ACE signed a 15-year supply agreement with Switzerland-based Glencore for all recycled products from four of ACE's planned lead-acid battery and lithium-ion battery recycling facilities in the US, India, and Thailand, demonstrating strong market demand for recycled battery materials.

Novelis Achieves Breakthrough Hydrogen Test for Aluminium Recycling at Latchford Plant

Novelis

Hydrogen Melting Furnace Cuts Carbon Emissions by Up to 90%

Net Zero Innovation Portfolio and HyNet Project Drive Industry Decarbonisation

Novelis, a leading US-based aluminium rolling and recycling company, has successfully tested hydrogen as a fuel for a recycling furnace at its Latchford, UK facility. The company reported that using hydrogen in the melting process can reduce carbon emissions by up to 90% compared to conventional methods.

Hydrogen Technology Supports Major UK Decarbonisation Initiatives

These tests were conducted under the UK’s Net Zero Innovation Portfolio and the regional HyNet project, both of which focus on low-carbon hydrogen production and industrial CO₂ capture. Novelis has participated in HyNet since 2017, supporting the shift to greener metals manufacturing across northwest England and north Wales.

The firm will now expand hydrogen-based, recycled alloy production processes at multiple European plants. Novelis also plans to publish results as part of the UK Industrial Fuel Switching programme later in 2024, sharing key findings with industry partners.

Latchford Expansion Doubles UBC Recycling and Cuts Emissions

In July 2023, Novelis announced a $90 million investment to more than double the Latchford plant’s used beverage can (UBC) recycling capacity. New equipment—including a dross house, shredding and melting systems—will boost recycling capacity by 85,000 t/year and lower annual carbon emissions by over 350,000 tonnes.

This hydrogen breakthrough supports Novelis’ broader push for sustainability and could drive innovation across global recycling operations. Latchford plant manager Allan Sweeney emphasized that these results will inspire further hydrogen research and deployment company-wide.

Aurubis Sees Slight Decline in Copper Cathode Production Amid Maintenance and Expansion Efforts

Aurubis, Europe's largest copper producer and recycler, reported a slight decrease in copper cathode production during the first nine months of its fiscal year, driven primarily by a downturn in its recycling division. The Hamburg-based company announced on Friday that it produced 838,000 tons of copper cathode between October and June, marking a 0.4% decline from the same period last year.

The drop in production is largely attributed to a 2% year-on-year decrease in output from Aurubis' recycling division, which managed 383,000 tons of copper cathode during this period. The decline was most pronounced at the company's Lunen facility in Germany, where production fell by 6% to 111,000 tons due to maintenance work carried out early in the fiscal year.

However, the recycling division saw a rebound in the April to June quarter, with output increasing by 4% compared to the previous quarter. This recovery was bolstered by a 14% surge in production at the Lunen plant following the completion of a tankhouse refurbishment in June, which has increased the plant's annual copper cathode capacity by 10% to 210,000 tons.

Aurubis operates three recycling plants that produce copper cathode from scrap: Beerse and Olen in Belgium, and Lunen in Germany. While Lunen saw a slight dip earlier in the year, output from the Beerse and Olen facilities remained largely stable, mitigating the overall impact on the company's recycling output.

In contrast, Aurubis' smelting division experienced a modest growth in copper cathode production, with a 1% increase year-on-year to 455,000 tons. The Hamburg plant contributed 284,000 tons, while the Pirdop site in Bulgaria added 171,000 tons. The division's overall stability highlights the continued robust demand for copper in Europe, even as the global market faces fluctuating dynamics.

Aurubis also reported a 2% increase in concentrate throughput at its primary smelters, reaching 1.74 million tons. This was largely driven by a 15% surge in throughput at the Pirdop site, which offset a 12% decline at the Hamburg facility. The company is currently expanding the tankhouse at its Pirdop plant, a project that began in April and is expected to boost the site's refined copper output by 50% to 340,000 tons per year by the second half of 2026.

Looking ahead, Aurubis expressed confidence in maintaining stable demand for copper cathodes for the remainder of the fiscal year, supported by ongoing expansion efforts and the completion of key maintenance projects.

TSR Acquires German Plant to Expand Copper Alloys Production

TSR Recycling

TSR Recycling, a leading European metals recycler, has successfully acquired Siegfried Jost GmbH & Co NE Metallhandel and its electric melting plant in Menden, Germany. The acquisition strengthens TSR’s position in the copper alloys market by adding advanced production capabilities, particularly in the smelting of copper alloys from recycled raw materials.

Expansion into Copper Alloys and Smelting Expertise

The Menden plant specializes in the production of copper alloys, which are used primarily in industries such as sanitation and glass manufacturing. These alloys include materials such as brass, special brass, nickel bronze, aluminum bronze, and gunmetal. Siegfried Jost also handles production residues like slag, dross, sand, and swarf, which are further processed in the electric melting plant to create high-quality alloys.

TSR’s acquisition not only broadens its portfolio but also allows the company to expand its expertise in smelting processes, particularly for copper alloys produced from recycled materials. The move marks a strategic step for TSR in enhancing its recycling capabilities and furthering its commitment to sustainable metal production. In a LinkedIn post on November 4, TSR emphasized that the acquisition would enable the company to leverage its in-depth know-how of smelting processes to meet the growing demand for high-quality copper alloys in various industries.

Strategic Growth for TSR Recycling

By integrating Siegfried Jost’s advanced alloy production facility, TSR is set to improve its market position and expand its service offerings in the copper alloys sector. The move aligns with the company's broader goals to increase its recycling operations, contributing to both sustainability and the growing demand for recycled metal alloys in European industries.

Canada's Electra Forms Joint Venture for Black Mass Recycling

Electra Battery Materials

Electra Battery Materials, a Canadian battery metals startup, has partnered with the Indigenous-owned Three Fires Group, an economic development agency, to establish a lithium-ion battery recycling plant in Ontario. The plant will focus on extracting black mass from end-of-life battery scrap, which will then be processed at Electra's future refinery. This JV, named Aki Battery Recycling, assigns Three Fires Group the responsibility of raising funds and selecting the facility's location, while Electra will provide technical and commercial leadership.

The black mass, a combination of cathode and anode materials, will be separated at the facility and sold to Electra for further processing. The goal is to recover critical minerals such as lithium, nickel, cobalt, and graphite, which can be reused in the manufacturing of lithium-ion batteries.

This project marks an important step in Electra’s strategy to create a closed-loop supply chain for battery materials across North America. Electra is prioritizing the completion of its cobalt sulfate refinery and will soon ramp up its black mass recycling operations. Beyond this, Electra plans to build a nickel sulfate plant and a battery precursor cathode active material facility in Canada, alongside its ongoing development of the Iron Creek cobalt-copper project in Idaho.

Australia's MTM Plans US Gallium Recycling Plant

Australian mining firm MTM Critical Metals is set to establish a new gallium recycling plant in the United States, with operations slated to begin next year. The plant will process 1 ton per day of gallium, extracted from electronic waste such as semiconductors and LEDs, using their proprietary Flash Joule Heating (FJH) technology.

Innovative Process and Market Impact

The FJH technology, tested at Rice University in Texas, has proven effective in recovering gallium from LED manufacturing waste. This process involves rapidly heating the waste in a controlled chlorine atmosphere, which enables the extraction of gallium in high purity by converting gallium nitride (GaN) into a more volatile form.

The global gallium market faces supply challenges due to China's export restrictions, which affect over 95% of global production and have led to rising prices. Gallium is increasingly in demand for applications including semiconductors, LEDs, solar panels, and advanced defense systems.

MTM is advancing prototype testing in Houston and is exploring partnerships for financing and offtake agreements. The technology could also be used to recover germanium, another metal with restricted exports from China. MTM's broader research includes testing on various metals and rare earth elements.

China’s Recycled Rare Earth Output Drops in 2024 on Supply and Margin Pressures

China’s Recycled Rare Earth

Rare Earth Oxide Output Falls Despite Long-Term Growth

China’s recycled rare earth oxide (REO) output declined in 2024, primarily due to limited NdFeB magnet scrap supply and weaker plant margins. Ji’an Xintai Technology’s chairman, Liu Weihua, reported that REO output from NdFeB magnet scrap totaled 34,147 tonnes, down 14% from 2023 but up 2% from 2022.

This total includes 26,504t of praseodymium-neodymium oxide, along with smaller quantities of gadolinium, terbium, dysprosium, and holmium oxides. By comparison, China produced 39,662t of REO from scrap in 2023, indicating a clear year-over-year contraction in recycled supply.

Scrap Availability and Profitability Hit Recycling Plants

Liu noted that larger magnet manufacturers are producing less NdFeB scrap due to technology upgrades. This shift, combined with traders' reluctance to sell at lower prices, has constrained the scrap supply chain.

Meanwhile, rare earth recycling plants have seen shrinking profit margins amid firm scrap prices and falling REO market prices. To cope, many rough magnet manufacturers have started in-house recycling to improve resource efficiency and profitability.

China currently operates about 40 recycling plants for NdFeB scrap, with Jiangxi province accounting for 64% of the nation’s recycled REO output. Shandong and Jiangsu followed with 15% and 11%, respectively, consolidating over 86% of China's total recycling capacity.

China Maintains Global Dominance in Rare Earth Supply

Global REO output in 2024 reached 454,000 tonnes, with China contributing roughly 90% through its mining quotas, scrap recycling, and imports. Despite this year’s dip, China's REO recycling capacity surpassed 80,000t in 2024 and is expected to hit 100,000t in 2025.

As demand for NdFeB magnets surges globally, China’s long-term recycling potential remains strong, albeit challenged by short-term headwinds.

The Metalnomist Commentary

China’s temporary dip in recycled rare earth output reflects deeper structural tensions between supply control and market sustainability. The push for high-tech efficiency is narrowing scrap availability, but rising global magnet demand ensures that China's recycling sector will remain a pillar of strategic resource security.

Novelis Opens Aluminium Recycling Facility in South Korea to Boost Low-Carbon Supply

Novelis

Ulsan Plant Increases Novelis’ Regional Recycling Capacity by 100,000 t/yr

Novelis has opened a new aluminium recycling facility in Ulsan, South Korea, increasing its regional capacity by 100,000 tonnes per year. The facility, fully funded by Novelis with a $65 million investment, is a joint venture with Japan’s Kobe Steel. This expansion underscores Novelis commitment to low-carbon aluminium and a circular economy across Asia’s industrial sectors.

The new Ulsan aluminium recycling facility complements Novelis' existing Yeongju plant, bringing total Korean capacity to 470,000 t/yr. It will recycle used beverage cans, as well as automotive and industrial scrap, producing sustainable aluminium sheet ingot.

As a result, the project is expected to reduce carbon emissions by approximately 470,000 t/yr, aligning with global decarbonization goals.

Sustainable Aluminium Demand Rising in Asia

Novelis Asia president Sachin Satpute emphasized that the Ulsan aluminium recycling centre is a response to growing demand for sustainable materials. Key sectors such as beverage packaging, automotive, and specialty products increasingly require low-carbon aluminium supply chains. Meanwhile, regional policy and ESG pressures are accelerating investment in closed-loop recycling infrastructure.

The aluminium recycling facility in South Korea highlights Novelis’ strategic intent to lead in sustainable aluminium production. With Asia as a major consumption base, this move positions Novelis competitively in both environmental and industrial performance.

The Metalnomist Commentary

Novelis’ investment in Ulsan reflects the industry's pivot toward regionalized, sustainable aluminium production. With policy and market aligning on carbon goals, such facilities are not just environmental assets—they're strategic imperatives.

GEM Expands Critical Mineral Recycling to Strengthen China’s Supply Chain Independence

GEM

High-Purity Germanium and Tungsten Recycling to Double by 2027

Chinese battery materials producer GEM is expanding its critical mineral recycling capacity to support China’s supply chain independence. In its 2024 annual report, GEM announced significant investments in germanium recycling and high-purity refining, driven by Beijing’s resource localization strategy. The company aims to rapidly scale its recycling of gallium, indium, and scandium, all of which are subject to China’s recent export restrictions.

Strategic Metals and Battery Materials Drive Growth

GEM will also broaden recycling operations for minor metals such as molybdenum, tantalum, and niobium. These materials are essential for defense and electronics manufacturing. The company currently recycles over 20 metals from waste batteries, electronics, vehicles, and plastics across its eight Chinese plants and international sites in South Korea, South Africa, and Indonesia.

Doubling Output of Tungsten and Platinum Group Metals

To support industrial demand, GEM plans to double its output of tungsten powder and electronic metals to 20 tonnes by 2027. Tungsten’s high conductivity and melting point make it ideal for semiconductors and photovoltaic thin-film cells. In addition, GEM will build a demonstration plant for platinum, palladium, and rhodium refining, targeting similar output growth by 2027.

Core Battery Material Output Set for 46% Growth in 2025

The company expects a strong rise in core product output—nickel, ternary precursors, cobalt, cathode materials, and recycled batteries—with a projected 46% increase in 2025. From 2025 to 2027, the annual growth rate is forecast to moderate to 36%, still reflecting robust demand for EV and energy storage materials.

The Metalnomist Commentary

GEM’s expansion underscores China’s push for mineral sovereignty in a geopolitically constrained environment. By scaling critical mineral recycling, GEM reduces import dependence while reinforcing its leadership in the global circular economy for strategic metals.

EMR and Ionic Technologies Partner on Rare Earth Magnet Recycling Supply Chain

Ionic Technologies

UK Magnet Recycling Gains Momentum with EMR-Ionic Technologies Agreement

EMR and Ionic Technologies partner on rare earth magnet recycling, marking a key development in the UK’s circular economy for critical materials. EMR, a leading UK-based metals recycler, has signed a non-binding supply agreement with Ionic Technologies to deliver end-of-life magnets to its Belfast facility. These magnets will serve as feedstock for Ionic’s rare earth oxide (REO) extraction and separation process.

The Belfast demonstration plant, supported by a £1.7 million grant from the UK’s Advanced Propulsion Centre in 2022, can process 30 tonnes per year of waste magnets to yield up to 10 tonnes of high-purity REOs annually. These include critical materials like neodymium, praseodymium, and dysprosium—essential for electric motors, wind turbines, and defense systems. As EMR and Ionic Technologies partner on rare earth magnet recycling, the project aims to secure domestic REO supply and reduce reliance on Chinese imports.

This latest deal builds on Ionic Technologies’ earlier agreement with South Korea’s DNA Link, which could lead to future REO offtake arrangements. Ionic Technologies, a subsidiary of ASX-listed Ionic Rare Earths, is positioning itself at the forefront of rare earth recycling innovation in Europe. As demand for sustainable and secure REO sources accelerates, EMR and Ionic Technologies partner on rare earth magnet recycling to help meet future supply chain needs.

The Metalnomist Commentary

The EMR-Ionic partnership reflects the strategic pivot toward localised, sustainable sourcing of rare earths. With growing geopolitical tension around REO supply, vertically integrated recycling chains like this one could offer both economic and national security advantages.

Hydro Takes Full Ownership of Battery Recycler Hydrovolt

Hydrovolt

Acquisition Strengthens Hydro's Position in the Growing EV Battery Recycling Market

Norwegian aluminum producer Hydro has announced the acquisition of the remaining shares in battery recycler Hydrovolt from Swedish battery manufacturer Northvolt. This move gives Hydro full ownership of Hydrovolt, solidifying its position in the rapidly expanding electric vehicle (EV) battery recycling market. The acquisition, valued at 78 million kroner ($6.8 million), is expected to close in the first quarter of 2025, pending court approval.

Hydrovolt, established in 2020 as a 50:50 joint venture between Hydro and Northvolt, operates one of Europe's largest EV battery recycling plants in Fredrikstad, Norway. The plant boasts a 95% recovery rate for materials used in EV batteries, including plastics, copper, aluminum, and black mass—a powder containing valuable elements such as nickel, manganese, cobalt, and lithium.

Expansion and Future Plans

Hydrovolt is also constructing a new recycling plant in Hordain, northern France, with operations slated to commence later this year. The company aims to recycle approximately 300,000 tonnes of battery packs by 2030, equivalent to roughly 500,000 EV batteries.

This acquisition comes as Northvolt faces financial challenges, having filed for Chapter 11 bankruptcy in November 2024 due to substantial debt. Hydro, which has been solely financing Hydrovolt's operations since mid-2024, now seeks a new partner to secure long-term funding for the subsidiary.

Strategic Significance

Hydro's full ownership of Hydrovolt underscores its commitment to sustainable and circular solutions within the aluminum and battery value chains. This strategic move strengthens Hydro's position in the burgeoning EV battery recycling market, contributing to a more environmentally responsible and resource-efficient industry.

Glencore to Revitalize Portovesme Metals Hub with Lithium Recycling Plans

Glencore

Glencore announces efforts to rejuvenate the Portovesme complex in Sardinia, including a lithium battery recycling hub, amid Italian government discussions on future plans for zinc operations.

Global mining giant Glencore has made a significant pledge to advance its Portovesme metals hub in Sardinia, Italy. The company, which has already made strides in transforming the complex, plans to take further action by revamping the site and focusing on developing a lithium battery recycling facility. This decision follows a meeting between Glencore and the Italian government, where both parties outlined a roadmap for the revitalization of the region's industrial capabilities.

The Portovesme site, located on the west coast of Sardinia, houses two critical production facilities responsible for extracting lead and zinc, as well as producing precious metals. Glencore’s commitment extends beyond maintaining its current operations, as it intends to work with new partners to preserve and expand production.

A key part of this revitalization plan includes a collaboration with Li-Cycle Holdings, a leading lithium-ion battery recycler. Glencore and Li-Cycle are exploring the feasibility of a new plant at Portovesme to process used batteries and extract critical materials such as nickel, cobalt, and lithium. This initiative aligns with growing global demand for these metals, crucial for the transition to cleaner energy solutions.

Challenges to Zinc Production at Portovesme

However, the project has sparked some controversy. The Italian government has expressed its opposition to Glencore’s plans to shut down the zinc production line at the site. Industry Minister Adolfo Urso emphasized that the government is committed to keeping the zinc operations active, while trade unions and local officials voiced strong concerns about the potential job losses and economic impact on the region. Despite the controversy, the Italian government remains optimistic about the potential for the lithium recycling hub to create new job opportunities and diversify the site’s operations.

The discussions also revolve around ensuring that Portovesme’s development aligns with the EU’s Critical Raw Materials Act, which could potentially classify the site’s revitalization as a project of strategic importance. Glencore has agreed to provide updates on the feasibility study and plans to engage with potential investors to mitigate high energy costs that have been a long-standing challenge for the site.

Conclusion

Glencore’s push to revitalize the Portovesme hub is a bold move towards aligning with the growing global demand for critical raw materials, especially lithium, cobalt, and nickel. The planned lithium battery recycling plant presents a sustainable future for the site, although challenges remain surrounding the shutdown of zinc operations. The company’s ability to balance environmental, economic, and political pressures will be key in determining the success of the Portovesme project.

Aurubis Faces Copper Concentrate Challenges as Recycling Output Rises

Aurubis

Copper concentrate tightness impacts European smelters

Aurubis, Europe’s largest copper producer and recycler, reported a 6% drop in earnings before taxes (EBT) in the first half of its fiscal year, citing lower copper concentrate throughput and rising costs. The Focus Keyphrase Aurubis copper concentrate throughput reflects the core challenge affecting its primary smelting operations.

Recycling division offsets smelter downturn

Aurubis EBT fell to €229 million ($259 million) for the six months ending March, mainly due to reduced copper concentrate throughput and weaker treatment and refining charges. The Hamburg smelter saw a 14% throughput drop, while Pirdop declined 1%. Global demand—especially from Chinese smelters—tightened the concentrate market, pushing Aurubis overall primary throughput down 7% year-on-year to 1.2 million tonnes.

However, copper cathode production remained steady at 557,000 tonnes for the October–March period. While smelting output declined 1% to 301,000 tonnes, the recycling division grew 1% to 256,000 tonnes. Lunen's plant in Germany led the recycling surge with an 18% output jump. This partially offset a 5% decline at Olen in Belgium.

Outlook and planned maintenance

Aurubis expects stable demand for copper cathodes going forward. However, upcoming planned maintenance at Pirdop (mid-May to mid-July) and at Lunen this month could slightly constrain short-term output. Still, the company continues to rely on its recycling performance to mitigate supply-side risks from the copper concentrate market.

The Metalnomist Commentary

Aurubis’ earnings decline underscores the vulnerability of traditional smelting operations to concentrate supply shocks. Yet the firm’s recycling assets are proving resilient. This highlights the strategic importance of secondary copper sources in a tightening global supply landscape.

Cyclic Materials Invests $20mn in REE Recycling Facility

Cyclic Materials

Canada-based recycler expands rare earth recovery efforts with new Arizona plant to boost North American REE supply chain

Building a U.S. Rare Earth Recycling Hub

Cyclic Materials has committed $20mn to a new REE recycling facility in Mesa, Arizona. The investment marks a pivotal step in scaling rare earth element (REE) recovery from end-of-life components. The new plant will target waste streams from vehicles, electronics, and industrial devices. It will help process 155,000 metric tonnes annually across the U.S. Southwest.

Rare Earth Supply Chain Independence

The Mesa facility reinforces the company’s REE recycling strategy. Cyclic Materials aims to reduce reliance on foreign rare earth supplies, especially from China. CEO Ahmad Ghahreman emphasized the importance of circular supply chains for stable and sustainable access to critical materials. The company recovers REEs from EV motors, MRI equipment, wind turbines, and data centers.

Strategic Partnerships and Market Outlook

Cyclic Materials collaborates with major players like Solvay, Vattenfall, Synetiq, and Vacuumschmelze. These partnerships enhance its ability to extract permanent magnets from complex components. As a result, the project supports the U.S. ambition to localize clean tech materials and reduce REE import dependency.

The Metalnomist Commentary

Cyclic Materials’ $20mn investment signifies a long-term bet on REE recycling amid rising global demand for magnets used in EVs and wind energy. With strategic partnerships and domestic processing, this move strengthens North America's critical minerals security while aligning with decarbonization and supply chain goals.

Phoenix Tailings Raises $76M to Launch First US Standalone Rare Earth Metals Plant

Phoenix Tailings

Phoenix Tailings rare earth plant to meet US defense demand

US-based startup Phoenix Tailings has raised $76 million in Series B funding to build a rare earth metals plant in New Hampshire. The Exeter facility will be the first standalone US rare earth refinery capable of producing finished metals directly from diverse feedstocks. Once fully operational, the site will have a 500t/yr production capacity—matching the entire annual demand of the US defense sector.

Exeter facility to refine key rare earth elements for magnet manufacturers

Initial output from the Phoenix Tailings rare earth plant will start this summer at 200t/yr, ramping up to 500t/yr in time. The facility will produce neodymium-praseodymium, ferro-dysprosium, dysprosium, and terbium—all essential for permanent magnets used in defense, electric vehicles, and medical devices. It will process feedstocks from mines, coal ash, recycling streams, and other industrial byproducts, offering flexible sourcing.

Global investors back strategic US supply chain expansion

The oversubscribed $76 million Series B round was led by Envisioning Partners of Korea and included Escape Velocity, Builders Vision, Yamaha Motor Ventures, M Power, and Sumitomo’s Presidio Ventures. This strong international investor support highlights the growing urgency to establish domestic rare earth supply chains. Phoenix Tailings already runs a 40t/yr commercial facility and sources concentrates from allied nations.

The Metalnomist Commentary

The Phoenix Tailings rare earth plant represents a major step in reshoring critical mineral processing to the US. Its feedstock flexibility and defense-aligned production profile could reduce dependence on China’s REE dominance. This deal also shows that global capital is actively fueling secure and resilient rare earth value chains.

Viridion Considers US Rare Earth Refinery to Boost Supply Chains

Viridion

Viridion Evaluates Refining Expansion in US and Brazil

Brazilian rare earth producer Viridion is weighing the construction of a rare earth refinery in the United States alongside a magnet refining and recycling facility in Brazil. Viridion is a joint venture between Australia’s Viridis Mining and Minerals and Ionic Rare Earths (IonicRE). The initiative follows recent funding support under Brazil’s $1.4bn Strategic Minerals Transformation Initiative, led by the National Bank for Economic and Social Development.

An internal study suggested that a proposed US refinery in Tennessee could produce 4,000 t/yr of separated rare earth oxides (REOs). The project would leverage proximity to potential partners while securing downstream processing capacity for non-Chinese supply chains.

US Refinery to Process Feed from Uganda’s Makuutu Project

The proposed Tennessee facility would process mixed rare earth carbonate (MREC) from IonicRE’s 60pc-owned Makuutu Rare Earth Project in Uganda. The Makuutu project stands out for its 45pc medium and heavy rare earths content, one of the highest reported concentrations globally. These elements, including dysprosium and terbium, are critical for permanent magnets in clean energy and defense industries.

Meanwhile, Viridion continues to advance recycling initiatives in Brazil. In May, the company delivered its first batch of recycled magnet REOs to local partners. Discussions are ongoing for pilot plant sites that could scale into full refineries and recycling hubs.

The Metalnomist Commentary

Viridion’s dual focus on US refining and Brazilian recycling underscores the geopolitical urgency of rare earth diversification. If realized, the Tennessee facility could reduce Western reliance on Chinese separation capacity, while Brazil positions itself as a recycling hub. Success will depend on financing, permitting, and securing offtake agreements in both markets.