ReElement Technologies Advances US Defense Capabilities with Domestic Terbium Production

ReElement Technologies

ReElement Technologies, a US-based developer of high-performance refining capacities for rare earths and battery metals, has achieved a significant milestone by producing 99.5% pure terbium, enhancing the resilience of defense technologies.

Strategic Advancements in Rare Earth Refining

Located at its Commercial Qualification Plant in Noblesville, Indiana, ReElement Technologies—a subsidiary of American Resources—is pioneering the separation and refinement of terbium along with other rare earth elements like dysprosium, neodymium, and praseodymium. The company's focus on heavy and light rare earths is crucial for supplying materials to the magnet and energy storage industries, which are vital for modern defense applications such as aircraft, submarines, and missile systems.

Terbium, known for its scarcity and difficulty in refinement, constitutes less than 1% of the total rare earth content in most deposits. Its ability to enhance the temperature resilience of neodymium iron boron magnets makes it indispensable for various defense mechanisms.

Innovative Technologies Paving the Way

ReElement Technologies employs ligand-assisted displacement (LAD) chromatography for its refining processes, setting a new standard for environmental and operational efficiency. This method is touted as cleaner and more efficient than traditional solvent-based extraction methods, characterized by higher yield, productivity, and flexibility, and importantly, it avoids the use of harsh or toxic chemicals.

The company’s approach not only supports more sustainable mining practices but also reduces the logistical and environmental challenges associated with transporting raw ore across long distances. By localizing processing and utilizing LAD chromatography, ReElement not only adheres to stringent environmental standards but also aims to compete with, if not undercut, the costs associated with rare earth oxides currently dominated by Chinese producers.

As part of its strategic initiative, in April, ReElement expanded its exclusive use of LAD chromatography patents to encompass a broader range of rare earth ores, reinforcing its capability to lead in the domestic production of these critical materials at competitive prices.

ReElement Technologies Eyes $150mn Boost for US Rare Earth Refinery

ReElement Technologies

Expanding US Rare Earth Refining Capacity

ReElement Technologies has secured a letter of interest from the US Export-Import Bank for up to $150mn in funding to expand its rare earth element (REE) and critical mineral refinery in Indiana. The investment would support the Marion Advanced Technology Center, enhancing its ability to produce 99.5% purity rare earth oxides and compounds, including neodymium, dysprosium, terbium, samarium, yttrium, and gadolinium. This expansion aims to strengthen the United States’ domestic capacity to refine critical materials essential for clean energy, defense, and advanced manufacturing sectors.

The Marion facility, acquired in 2023, spans 50,000m² and is being transformed into a commercial-scale refining hub capable of producing not only rare earth oxides but also lithium carbonate, lithium hydroxide, and transition metals. This scale positions ReElement as a potential leader in US-based REE processing.

Competing with Chinese Production Costs

ReElement also operates a 700m² Commercial Validation Facility in Noblesville, Indiana, which produces REEs and battery-critical elements. The company claims to be one of the few — possibly the only — US commercial entity capable of producing these high-purity materials at costs competitive with, or lower than, Chinese production. This capability could significantly reduce the nation’s dependency on Chinese supply chains, a key strategic priority amid rising geopolitical tensions and growing demand for REEs in electric vehicles, wind turbines, and military technologies.

Industry analysts note that achieving cost parity with Chinese producers has historically been a major barrier for US refiners. If ReElement can scale production while maintaining cost efficiency, it could reshape the competitive landscape in the global REE market.

Strategic Implications for US Supply Chain Security

The potential $150mn financing aligns with Washington’s push to localize critical mineral supply chains. Rare earth elements are essential for energy transition technologies and high-performance defense systems, yet the US currently relies heavily on imports for refined materials. By expanding domestic refining capacity, ReElement could play a pivotal role in mitigating supply risks, fostering industrial resilience, and supporting US manufacturing competitiveness.

Furthermore, the partnership with the US Export-Import Bank underscores growing federal willingness to financially back strategic resource projects. This model of public-private collaboration may serve as a blueprint for accelerating critical mineral infrastructure nationwide.

The Metalnomist Commentary

ReElement’s potential funding deal is a milestone in US rare earth refining ambitions. By scaling production to commercial levels while competing with China on cost, the company could become a cornerstone of America’s critical mineral strategy. The challenge will be ensuring that operational efficiency and market demand grow in lockstep with expanded capacity.

ReElement Scales Up Heavy Rare Earth Oxide Production

ReElement Technologies

U.S. firm ramps up dysprosium and terbium output as global demand for critical magnets rises

Demonstration-Scale Expansion Targets Key Magnet Materials

ReElement Technologies, a U.S.-based subsidiary of American Resources, has significantly scaled up its heavy rare earth oxide production. The company transitioned from lab-scale to demonstration-scale refining, increasing capacity by 50 times. This step enables commercial qualification of magnet-grade dysprosium and terbium oxides, crucial for EV and defense applications.

ReElement processes SEG+ concentrate, which includes samarium, europium, gadolinium, terbium, and dysprosium. The company aims to secure supply for the rapidly growing domestic and allied rare earth markets.

Marion Plant to Begin Commercial Operations This Year

ReElement has begun equipment installation at its commercial-scale rare earth refining facility in Marion, Indiana. Once operational, the site will produce 2,000 t/yr of rare earth oxides and 5,000 t/yr of battery-grade lithium. The first production phase is scheduled for launch by year-end.

Meanwhile, ReElement has already started shipping small weekly volumes of both light and heavy rare earth oxides. These shipments are serving customers across U.S. and allied supply chains, according to the company.

ReElement Expands Globally with African Investment

ReElement is expanding into Africa through a $100mn partnership with South Africa-based Novare Holdings. The firms plan to build critical mineral refining capacity, with site selection expected in the second half of 2025. Additionally, ReElement has deepened ties with a South African supplier to source antimony-bearing ore.

The ore will be processed into antimony sulphide and oxide at ReElement’s facilities in Indiana. Sample refining has already occurred at the company’s Noblesville site, and Marion is set to scale up capacity.

The Metalnomist Commentary

ReElement’s rapid scale-up reflects a strategic U.S. pivot toward secure rare earth sourcing and domestic magnet supply chains. Its investment in antimony and African infrastructure signals a broader ambition to diversify and control critical mineral flows. The move positions ReElement as a rising force in the rare earth and battery metal industries.

ReElement South African Antimony Contract Extension Strengthens Defense Supply Chain

ReElement

ReElement South African antimony contract received a significant extension as American Resources and its subsidiary ReElement Technologies expanded their existing five-year antimony agreement to ten years with an undisclosed South African mineral supplier. The ReElement South African antimony contract extension positions the US company to process 500 metric tonnes monthly of stibnite ore initially, with expected revenues of at least $29 million annually from contracted volumes, addressing critical supply chain vulnerabilities following China's antimony export restrictions.

Strategic Timing Capitalizes on Chinese Export Restrictions

ReElement South African antimony contract expansion comes at a critical juncture following China's December 2024 ban on antimony exports to the United States, alongside germanium and gallium restrictions. The partnership initially targets 1,000 metric tonnes per month of antimony-bearing ore with potential for significant volume expansion based on market demand and offtake agreements. ReElement confirmed the ore quality exceeds 50% antimony concentration, indicating high-grade material suitable for defense and commercial applications.

Meanwhile, ReElement demonstrated advanced refining capabilities achieving greater than 99.7% pure antimony(III) sulfide from antimony ore at its central Indiana facilities. The company will process stibnite ore into ultra-pure antimony(III) sulfide or antimony(III) oxide using proprietary refining technology. These compounds serve critical applications in ammunition production, missile manufacturing, flame retardants, batteries, and solar panels across defense and commercial sectors.

Market Fundamentals Support Long-Term Growth Strategy

However, the global antimony(III) oxide market provides substantial growth opportunities with 2023 valuations reaching approximately $852 million. Market analysts project compound annual growth rates of 4.9% through 2034, potentially reaching $1.43 billion total market value. Antimony trisulfide applications in military ammunition and antimony trioxide usage in flame retardants drive sustained demand across defense and commercial markets.

Therefore, the ten-year agreement with automatic renewal provisions supports long-term supply agreements while generating stable revenue streams for ReElement's operations. Initial tolling revenues from the first phase are projected to exceed $29 million annually, with substantial growth potential aligned with rising domestic demand for critical minerals. The extended contract duration delivers enhanced value for all stakeholders including commercial and defense customers requiring secure antimony supplies.

Domestic Processing Capabilities Address National Security Priorities

Furthermore, ReElement's antimony refining expansion aligns with broader US critical minerals supply chain security initiatives. The company operates as part of American Resources Corporation's integrated approach to critical mineral processing, focusing on rare earth elements, lithium, and now antimony refining capabilities. ReElement's Marion, Indiana facility provides the foundation for scaling antimony operations while evaluating additional domestic and international processing sites.

As a result, the partnership addresses urgent national security requirements for domestically produced antimony compounds essential to defense applications. Mark Jensen, CEO of American Resources and ReElement, emphasized the strategic importance: "China's recent ban on exports of antimony, germanium and gallium accelerated this opportunity, allowing us to showcase the versatility, scalability and flexibility of our technology on a global scale - filling the supply gap now present in the United States and other allied nations."

The Metalnomist Commentary

ReElement's antimony contract extension exemplifies how US critical minerals companies capitalize on Chinese export restrictions to establish alternative supply chains, particularly important given antimony's essential role in defense applications where supply security outweighs cost considerations. The partnership's focus on high-grade South African ore combined with domestic processing capabilities creates a vertically integrated approach that addresses both economic and national security objectives in the evolving critical minerals landscape.

ReElement Starts Rare Earth Shipments, Eyes Expansion in Indiana and Africa

ReElement

U.S. Refiner Targets Antimony Market as China Cuts Off Exports

ReElement Technologies has officially commenced commercial shipments of magnet-grade rare earth oxides, signaling a major milestone for the Indiana-based critical minerals refiner. Operating from its 700m² Noblesville facility, the company recovers both light and heavy rare earth elements from recycled feedstock such as end-of-life permanent magnets used in wind turbines and electric vehicles.

Daily production capacity at Noblesville ranges from 5–10 kilograms of rare earth oxides and 15–25 kilograms of battery-grade lithium carbonate. Although initial shipment volumes remain undisclosed, the move marks a pivotal step in ReElement’s scale-up strategy.

Marion Plant to Scale RE and Lithium Refining by Year-End

To meet rising demand, ReElement is transitioning operations to its new 50,000m² refinery in Marion, Indiana. The first phase, expected to go online by year-end 2025, will enable annual production of 2,000 metric tonnes (t) of rare earth oxides and 5,000t of lithium carbonate or hydroxide.

Crucially, Marion will process feedstock not only from recycled materials but also from ore sources—broadening ReElement’s flexibility and competitiveness. This diversification aligns with U.S. government efforts to localize critical minerals supply chains amid geopolitical disruptions.

African JV Targets New Refining Capacity and Localized Supply

ReElement is also expanding globally through a $100 million joint venture with South Africa’s Novare Holdings. The two firms plan to build critical mineral refining capacity across Africa, starting with site development in the second half of 2025.

Under the agreement, ReElement will deploy its proprietary chromatography-based separation technology, while Novare provides funding and local operational oversight. Feedstock for the African facility will come from domestic and regional sources. Capacity figures have not yet been finalized.

ReElement Enters Antimony Market Amid Chinese Export Ban

In response to China’s ban on antimony exports to the U.S., ReElement is moving aggressively into antimony refining. The company will process ore sourced from a South African supplier into antimony sulfide and antimony oxide, with commercial-scale production slated for the Marion plant.

ReElement has already processed sample ore at Noblesville, and it expects to begin refining 1,000t/month initially. The company also plans to co-locate modular refining units near downstream military manufacturers that use antimony-containing materials.

This move positions ReElement to fill a critical supply gap in the U.S. antimony market while tapping into high-margin opportunities in defense applications.

ReElement and Pensana Secure Rare Earth Partnership

ReElement Technologies

Strategic REE Offtake Agreement

US-based ReElement Technologies and UK mine developer Pensana have signed an offtake agreement for rare earth element (REE) supply. The deal covers up to 20,000 t/yr of mixed rare earth carbonate (MREC) from Pensana’s Longonjo mine in Angola, over five years. The agreement will integrate ReElement’s refining platform to produce ultra-pure separated rare earth oxides for advanced applications.

Longonjo Mine Development and Global Reach

Pensana has invested over $70mn in the Longonjo project, which contains 139,457t of neodymium-praseodymium oxide. The mine will be developed in two phases, each targeting 20,000 t/yr of MREC output. With this offtake agreement, Pensana has secured buyers for its entire planned production, including prior commitments to Toyota Tsusho. Both companies will leverage the Lobito Corridor in Angola to reduce logistics costs and enhance global market access.

The Metalnomist Commentary

This agreement highlights how Western firms are securing critical rare earth supply chains outside China. By linking Longonjo’s resources with ReElement’s refining capabilities, the partnership strengthens diversification efforts in rare earth processing. The use of Angola’s Lobito Corridor also underscores the importance of logistics infrastructure in securing reliable global exports.

MMC ReElement Rare-Earth Recycling Deal Strengthens Allied Supply Chains

MMC, ReElement

MMC ReElement rare-earth recycling plans mark another step in Japan’s effort to build resilient rare earth supply chains outside China. Mitsubishi Materials will invest in Indiana-based ReElement Technologies through preferred shares and collaborate on recycling rare earths from secondary sources.

The partnership will combine Mitsubishi Materials pretreatment and metal recovery capabilities with ReElement’s chromatography-based separation and purification technology. The companies aim to recover rare earths from home appliances, automotive parts and electronic scrap.

MMC ReElement rare-earth recycling is strategically important because recycling can reduce dependence on primary mining and imported separated rare earth products. It also gives Japan and North America another route to support domestic and allied manufacturing.

Chromatography Technology Targets High-Purity Rare Earth Recovery

ReElement’s technology uses proprietary chromatography-based processes to separate and purify rare earths. The company says the process can recover rare earths at purity above 99.5% and yield above 95%.

This matters because rare earth recycling is not simply a scrap collection business. The real challenge is separating complex mixed materials into high-purity products that can meet downstream specifications.

Mitsubishi Materials plans to apply the technology in North America and Japan. By integrating pretreatment, metal recovery, separation and purification, the companies could create a more complete recycling route for rare earth-bearing waste streams.

Japan and North America Build Circular Rare Earth Capacity

MMC ReElement rare-earth recycling cooperation fits a broader push to secure magnet and advanced materials supply chains. Rare earths recovered from appliances, automotive parts and electronic scrap could support manufacturing sectors that use motors, sensors, electronics and high-performance components.

The companies may also establish a joint venture to scale the model. That would move the relationship beyond financial investment and into deeper industrial collaboration.

For Mitsubishi Materials, the agreement supports its resource circulation strategy. For ReElement, the investment adds a major Japanese industrial partner with experience in metals processing and recycling.

The Metalnomist Commentary

MMC ReElement rare-earth recycling shows that supply security is moving from mining projects into urban mining and advanced separation. The strongest model will combine scrap access, pretreatment know-how and high-purity separation technology into one scalable value chain.

ReElement tungsten deal deepens US–Uzbek strategic metals ties

Tungsten

The ReElement tungsten deal creates a new supply route for high-purity tungsten into the US market. Under the agreement, American Resources (AREC) will source tungsten concentrate from Uzbek miner TMK for refining by ReElement and other US processors. This structure supports US efforts to secure critical minerals outside traditional supply hubs.

The partnership positions the ReElement tungsten deal at the intersection of upstream mining and advanced refining technologies. TMK will provide concentrate while ReElement applies its refining capabilities to deliver high-purity tungsten products. As a result, US manufacturers in aerospace, defense, energy and hard-metal tooling gain an alternative source for one of the most strategic refractory metals.

Critically, the ReElement tungsten deal aligns with broader US policy to diversify supply chains. Tungsten remains vital for armor-piercing munitions, cutting tools and high-temperature alloys. Therefore, long-term, multi-party collaborations like this one can reduce exposure to geopolitical risk and price shocks in tungsten markets.

Beyond tungsten: pathway to germanium, lithium and rare earths

The agreement also lays groundwork for future cooperation in germanium, lithium and rare earth elements. ReElement has signalled that the ReElement tungsten deal is only the first step in a wider strategic partnership with TMK and Uzbekistan. This could eventually extend into a multi-metal platform for critical minerals.

Germanium and rare earth elements are central to semiconductors, optics and permanent magnets, while lithium underpins global battery supply chains. By starting with tungsten and then expanding scope, the parties can test logistics, quality and financing frameworks before scaling into other sensitive metals. As a result, this phased approach lowers execution risk while still supporting long-term diversification goals.

Uzbekistan trade deal provides political and financial tailwind

The ReElement tungsten deal also benefits from a supportive diplomatic backdrop. The US and Uzbekistan recently signed a broader trade and economic agreement, under which Tashkent plans to invest and purchase around $35bn in key US sectors over three years. This political framework should ease regulatory processes and encourage additional capital flows into mining and refining projects.

For Uzbekistan, TMK’s partnership with ReElement and AREC showcases its ambition to move deeper into global critical minerals supply chains. Meanwhile, US stakeholders gain access to new Central Asian resources without fully depending on legacy suppliers. If successfully implemented, the partnership could become a model for similar deal structures across other critical minerals.

The Metalnomist Commentary

This agreement illustrates how mid-tier refiners like ReElement are becoming pivotal in rewiring critical mineral supply chains. Starting with tungsten, the partnership could mature into a broader multi-metal bridge between US technology sectors and Central Asian resources. Market participants should watch how quickly the parties move from concentrate shipments to scalable, multi-metal offtake platforms.

ReElement–Principal rare earths production partnership targets a unified US supply chain

ReElement Technologies

ReElement–Principal rare earths production partnership aims to integrate midstream steps in one site. The partners plan separation, fluoride production, and metallization in a single US facility. This ReElement–Principal rare earths production partnership targets lower costs, less waste, and faster scale-up. Therefore, it could tighten domestic loops from feedstock to metal.

One facility, three process steps

The partners seek a unified flow from separation to metal. ReElement will supply separated rare earth products from mined and recycled sources. Meanwhile, Principal will convert feed into rare earth fluorides and metal. As a result, the ReElement–Principal rare earths production partnership could cut logistics and by-product losses. A single site should also improve traceability and quality control.

Siting options and strategic impact

The companies have not selected a final site. However, they are evaluating Marion, Indiana, and Camden, South Carolina. Other locations remain under review for utilities and permitting. As a result, the project could anchor a regional magnet materials hub. The ReElement–Principal rare earths production partnership would strengthen US midstream capacity. It also links recycling with primary supply, improving security and resilience.

The Metalnomist Commentary

If executed, this model reduces handoffs that slow qualification and raise costs. The integrated midstream could become a template for allied projects that pair recycling with new ore, accelerating domestic magnet metal availability.

Vulcan US magnet plant signals new era for recycled rare earth magnets

Vulcan Elements

The Vulcan US magnet plant will anchor a new recycled rare earth magnet supply chain in North America. The project targets 10,000 metric tonnes per year of magnet production, focused on recycling magnets and electronic waste. As a result, the Vulcan US magnet plant directly supports US reshoring efforts in rare earth magnets for defence and clean energy.

Vulcan US magnet plant built on public–private financing

The Vulcan US magnet plant will rely on a blended finance structure combining US government and private capital. Vulcan secured a $620mn direct loan from the Department of Defense and $50mn in equity from the US Department of Commerce, alongside $550mn in private funding. This mix underlines Washington’s view of rare earth magnets as critical defence infrastructure rather than a pure commodity business.

Vulcan’s structure also gives federal agencies upside exposure. The Defense Department will receive warrants in both Vulcan and its processing partner ReElement Technologies, while Commerce takes a direct equity stake in Vulcan. Therefore the capital stack aligns national security objectives with commercial returns, a pattern increasingly common across US critical minerals projects.

Recycling and diversified feedstock at the heart of the model

Vulcan partners with ReElement Technologies to convert end-of-life magnets, electronic waste and mined concentrates into high-purity rare earth oxides. This model leans on urban mining and recycling to reduce dependence on imported primary rare earths. In parallel, supply agreements with Energy Fuels and ReElement provide neodymium-praseodymium and dysprosium oxides, plus broader light and heavy rare earth oxides.

The plant’s design aims squarely at high-performance permanent magnets for electric vehicles, wind turbines and defence platforms. By combining recycled material with mined concentrates, the project improves resilience against export controls and price volatility. If the Vulcan US magnet plant ramps as planned, it could become a key node in a closed-loop rare earth ecosystem in the US.

The Metalnomist Commentary

Vulcan’s entry shows how the magnet segment is becoming the strategic front line of rare earth industrial policy. Government-backed recycling-centric capacity may set a benchmark for future US projects, especially as defence supply chain audits tighten. The real test will be scaling efficiently while meeting strict magnet performance specs for automotive and defence customers.

Western Rare Earth Projects Gear Up for 2025 Amid Growing Global Demand

Ucore Rare Metals

As the global demand for rare earth elements (REEs) escalates, largely driven by the burgeoning sectors of electric vehicles (EVs), wind turbines, and electronics, Western countries are intensifying their efforts to establish commercial-scale REE separation and processing capabilities outside China. With China currently dominating over 80% of the global REE refining market, Western initiatives are crucial in diversifying the supply chain and reducing dependency on Chinese exports.

Strategic Shifts in Rare Earth Processing

In response to China's recent bans on the export of RE extraction and separation technologies and key electronic metals to the US, Western governments and companies are pushing aggressively to develop alternative refining capacities. This includes the exploration of less polluting processes than the traditional solvent extraction methods prevalent in China. High-grade REE deposits in places like Northeast Wyoming are being developed by firms such as Wyoming Rare USA and Rare Element Resources, aiming to ramp up production over the next two years.

In addition to U.S. projects, Canada's Ucore Rare Metals recently received substantial DoD funding to advance REE separation at its RapidSX commercial demonstration facility in Ontario. This is part of a broader "friendshoring" strategy by the DoD, which also recognizes suppliers from Canada, Australia, and the UK as part of the domestic supply chain.

Expanding Western Production Capacities

Several U.S. facilities are already operational or are expanding their capacities to meet the increasing market demand. These include ReElement Technologies in Indiana, Rainbow Rare Earths in Florida, and Lynas in Texas. Notably, Phoenix Tailings in Massachusetts and Energy Fuels in Utah are also increasing their production volumes.

The expansion is not limited to North America. In Europe, projects like the expansion of Nd and NdPr processing at UK-based Less Common Metals and the new NdPr production facility by Solvay in France are underway. These efforts are complemented by plans for new production facilities in Norway and Sweden, aligning with Europe's strategic moves to boost its EV manufacturing and renewable energy sectors.

Japan US Critical Minerals Cooperation Expands Into Deep-Sea Resources and Recycling

US, Japan critical minerals Cooperation

Japan US critical minerals cooperation is moving into a broader strategic phase as both countries seek more resilient supply chains for rare earths, copper, nickel, and battery materials. Japanese prime minister Sanae Takaichi and US president Donald Trump agreed to expand collaboration during a summit in Washington.

Japan US critical minerals cooperation now includes an initial agreement on deep-sea mineral development. The agreement covers resources such as rare earth-rich mud around Minamitorishima and manganese nodules, which could become alternative supply sources outside conventional land-based mining.

Japan US critical minerals cooperation also reflects a shared concern over China’s dominant position in rare earth separation and refining. Both governments are trying to combine Japanese technology, US regulatory frameworks, and private-sector investment to accelerate non-China supply options.

Deep-Sea Minerals Add a New Layer to Rare Earth Security

Deep-sea mineral development could become a strategic supply route for rare earths and other critical minerals. Japan has long studied rare earth-rich mud near Minamitorishima, while manganese nodules offer potential exposure to metals used in batteries, alloys, and advanced industrial systems.

The new working group between Japan’s trade and industry ministry Meti and the US Department of Commerce will focus on technical cooperation. This structure suggests both governments want to move beyond political statements and build practical project-level collaboration.

The industrial meaning is clear. Rare earth supply security depends not only on mining rights, but also on separation technology, environmental standards, financing, and downstream demand from magnets, EV motors, defense systems, and renewable energy equipment.

Recycling, Copper, and Nickel Projects Broaden the Supply Chain Agenda

The summit also highlighted private-sector initiatives that extend beyond deep-sea resources. Mitsubishi Materials is considering cooperation with ReElement Technologies on rare earth recycling in Indiana, targeting recovery from used magnets and other secondary sources.

This recycling angle is important because magnet scrap can become a strategic rare earth feedstock. It also reduces dependence on primary mining and supports a circular supply model for high-value elements such as neodymium, praseodymium, dysprosium, and terbium.

Mitsubishi is also advancing a feasibility study for the Copper World project in Arizona, where it holds a 30pc stake alongside Hudbay Minerals. The project aims to produce around 100,000 tonnes per year of copper from around 2029, strengthening North American copper supply for electrification, grids, and manufacturing.

Sumitomo Metal Mining’s plan to expand nickel matte production at its Hyuga smelter adds another battery materials dimension. Supported by Meti subsidies under Japan’s economic security framework, the project links Japanese refining capacity with battery material security for both Japan and the US.

The Metalnomist Commentary

The Japan-US agenda shows that critical minerals cooperation is no longer limited to mining deals. The real strategy is to connect deep-sea resources, recycling, copper projects, nickel refining, and government-backed industrial policy into one supply chain security framework.

Pensana VAC rare earth offtake agreement anchors Western mine-to-magnet strategy

VAC

Pensana VAC rare earth offtake agreement marks a pivotal step in building a Western rare earths supply chain. Pensana will supply mixed rare earth carbonate from its Longonjo project in Angola to Vacuumschmelze (VAC) under a five-year contract. This Pensana VAC rare earth offtake agreement underpins new US magnet capacity and links African upstream resources with Western downstream processing.

Longonjo MREC offtake underpins eVAC’s US magnet build-out

Pensana VAC rare earth offtake agreement will initially channel Longonjo’s MREC into VAC’s growing magnet footprint. Pensana plans to start production at Longonjo in late 2026, targeting 20,000 t/yr of mixed rare earth carbonate. The company ultimately aims to double output to 40,000 t/yr in a second phase.

Meanwhile, VAC is scaling its eVAC permanent magnet plant in Sumter, South Carolina. The Pensana VAC rare earth offtake agreement is designed to support 2,000 t/yr of NdFeB magnet output, rising to 12,000 t/yr by 2029. By locking in MREC feedstock, eVAC can plan long-term capacity and qualify Western supply for automotive, wind and defense customers.

VAC is also racing to develop heavy rare earth-free magnet alloys to reduce dependence on China. Its latest NdFeB alloy eliminates terbium and dysprosium, which are currently produced at scale almost exclusively in China. As a result, the Pensana VAC rare earth offtake agreement complements alloy innovation by anchoring a diversified feedstock base.

US-backed rare earths supply chain gains momentum

The Pensana VAC rare earth offtake agreement is deeply intertwined with US critical minerals policy. eVAC’s executive chairman explicitly linked the deal to US government funding and backing from the US International Development Finance Corporation. Washington sees mine-to-magnet projects as central to national and economic security.

Developing a Western rare earths supply chain has become a strategic priority for the US and its allies. Recent US-Australia critical minerals agreements will co-invest $1bn each in priority projects and accelerate permitting. Against this backdrop, the Pensana VAC rare earth offtake agreement stands out as a commercially concrete move, not just a policy ambition.

Pensana has also reoriented its downstream strategy to align with this policy shift. The company scrapped plans for a UK refinery at Saltend near Hull to focus on US-linked development. In parallel, Pensana signed another offtake for up to 20,000 t/yr of MREC with US refiner ReElement Technologies, further embedding Longonjo into North American supply chains.

The Metalnomist Commentary

The Pensana VAC rare earth offtake agreement shows how quickly the mine-to-magnet landscape is shifting toward US-aligned supply chains. For magnet makers and alloy developers, secure MREC supply from Longonjo reduces China risk and supports long-term contracts with OEMs. The next test will be whether financing, permitting and midstream processing capacity can scale fast enough to match ambitious magnet output targets.

Lynas Noveon rare earth magnet deal boosts US supply security

Lynas

The Lynas Noveon rare earth magnet deal aims to build a resilient US magnet supply chain. The partnership links a major Australian rare earths producer with a US downstream magnet maker at a time of intensifying geopolitical pressure around critical minerals. By structuring the Lynas Noveon rare earth magnet deal around both light and heavy rare earth supply, the companies target segments most exposed to Chinese dominance.

The agreement remains non-binding but already sets a strategic framework for cooperation. It covers rare earth feedstock supply, joint development of production plants and coordinated sales of finished magnets to US end-users. As a result, the Lynas Noveon rare earth magnet deal positions both parties to tap growing demand from electric vehicles, wind turbines, defence platforms and advanced electronics. Crucially, they also plan to work with US policymakers to ensure the emerging supply chain qualifies under national-interest and security frameworks.

US rare earth magnet deal builds on Texas processing investments

Lynas already plays a central role in US rare earth industrial policy. The company is building a Texas facility capable of processing 2,500-3,000 t/yr of heavy rare earths and 5,000 t/yr of light rare earths with US government backing. This plant will provide the upstream foundation needed for the Lynas Noveon rare earth magnet deal, anchoring critical materials processing on US soil rather than in China or Southeast Asia.

Meanwhile, Noveon brings established magnet design and production capabilities, plus direct relationships with US industrial and defence customers. Together, the companies can shorten the distance from mine to magnet, increasing traceability and compliance with US sourcing rules. However, real impact will depend on how quickly the Texas plant ramps up and how fast Noveon can translate material flows into scalable magnet production capacity.

Part of a wider US rare earths and magnet realignment

This agreement comes amid a wave of US-linked rare earth and magnet deals. ReElement Technologies recently partnered with South Korea’s Posco International to develop an integrated rare earth and magnet plant. USA Rare Earth also agreed to acquire UK-based Less Common Metals to support a proposed 5,000 t/yr magnet facility in Oklahoma. These moves, together with the Lynas Noveon rare earth magnet deal, form a multi-node ecosystem designed to reduce US dependence on Chinese rare earth supply chains.

However, building a fully competitive mine-to-magnet value chain in North America will take time. Investment needs remain high, permitting timelines are uncertain, and Chinese producers still enjoy scale advantages and deep customer relationships. As a result, near-term pricing power and market share will likely stay concentrated in Asia, even as Western projects gradually add redundancy and optionality. For end-users, the key benefit in the medium term may be greater diversification rather than immediate cost reductions.

The Metalnomist Commentary

This deal underlines how rare earth strategy is shifting from isolated projects to networked partnerships spanning feedstock, processing and magnets. If Lynas and Noveon can execute on scale and cost, their alliance will become a cornerstone of a genuine US-aligned rare earth industrial base. For now, the real test lies in synchronising project delivery with rapidly evolving policy incentives and downstream demand.