Texas BESS Project Unites OCI, CPS Energy, and LG Energy Solution

CPS Energy

OCI Energy, CPS Energy, and LG Energy Solution launched a major Texas BESS project collaboration. The 120MW/480MWh Alamo City battery storage system will stabilize Bexar County's power grid. This strategic Texas BESS project partnership advances San Antonio's energy resilience goals significantly.

LGES Vertech Supplies Advanced Battery Technology

LG Energy Solution's US division Vertech will provide cutting-edge battery systems and management technology. OCI Energy develops the project while CPS Energy secures the storage capacity offtake agreement. Meanwhile, this partnership raises CPS's total contracted battery storage to 520MW. The facility targets operational status by late 2026.

The Texas BESS project supports grid stability during peak electricity demand periods. Furthermore, the 20-year agreement ensures long-term energy security for San Antonio residents. This development aligns with Texas's growing energy storage infrastructure requirements.

Strategic Impact on Texas Energy Transition

CPS Energy's Vision 2027 plan incorporates this battery storage system comprehensively. The initiative adds 1,710MW natural gas, 730MW solar, and 84MW wind capacity. Therefore, energy storage becomes crucial for renewable integration and grid balancing. The project demonstrates Texas's commitment to diversified energy solutions.

Battery energy storage systems transform Texas's electricity market dynamics fundamentally. Moreover, Korean battery technology strengthens US-South Korea clean energy partnerships. As a result, San Antonio gains enhanced grid resilience and sustainability capabilities. This Texas BESS project model could inspire similar developments statewide.

The Metalnomist Commentary

LG Energy Solution's participation highlights Korean battery manufacturers' aggressive US market expansion amid IRA incentives. The 480MWh capacity represents significant lithium-ion battery demand, potentially requiring 400-500 tonnes of lithium carbonate equivalent. This project exemplifies how energy storage drives critical mineral demand while enabling renewable energy integration at scale.

OCI, CPS, LGES Partner on Texas BESS Project

Battery Energy Storage System (BESS)

The Alamo City BESS project in Texas marks a major milestone in energy storage and US-Korea clean energy collaboration.

Texas Battery Storage Capacity to Expand with 120MW BESS

OCI Energy, CPS Energy, and LG Energy Solution Vertech will jointly develop the Alamo City Battery Energy Storage System (BESS). The 120MW/480MWh facility, located in Bexar County, Texas, will supply backup power during peak demand periods.

Under the deal, LGES Vertech will deliver the BESS units and energy management systems to OCI Energy, the project developer. CPS Energy, the municipal utility serving San Antonio, will purchase the storage capacity through a long-term offtake agreement.

This collaboration increases CPS Energy's battery storage portfolio to 520MW, ensuring greater grid reliability across south-central Texas.

BESS Project Aligns with Vision 2027 Energy Plan

The Alamo City BESS project is scheduled to begin operation by late 2026. It will play a crucial role in Vision 2027, CPS Energy’s roadmap to a balanced, reliable, and sustainable energy mix.

Vision 2027 includes plans for 1,710MW of natural gas, 500MW of firming capacity, 84MW of wind, and 730MW of solar. The addition of this battery storage system helps CPS diversify and decarbonize its energy infrastructure.

As a result, this project strengthens both energy resilience and cross-border cooperation between the US and South Korea in the energy transition.

The Metalnomist Commentary

The Alamo City BESS is more than a storage project—it’s a blueprint for municipal utilities navigating the clean energy transition. With players like OCI, CPS, and LGES joining forces, we’re seeing the integration of international technology with local grid needs. Expect similar regional collaborations to follow as US battery storage demand accelerates through 2030.

Texas LFP Plant Links Domestic Lithium Supply With Cathode Production

EnergyX

Texas LFP plant development is moving forward after Wildcat Discovery Technologies and EnergyX formed a joint venture to produce lithium iron phosphate cathode active material in Hooks. The project represents more than $230mn of investment and is designed for around 15,000 t/yr of CAM capacity.

Texas LFP plant plans are strategically important because the facility will sit next to EnergyX’s Lonestar lithium project in the Smackover formation. This creates a potential domestic route from lithium extraction and conversion to cathode material production.

Texas LFP plant supply will also benefit from a structured lithium pricing agreement. EnergyX will provide lithium carbonate to the joint venture at commercially favourable terms, including a market discount and price floor and ceiling intended to reduce exposure to lithium price volatility.

The project strengthens US efforts to localise more of the battery value chain, particularly for LFP chemistry used in electric vehicles and stationary energy storage.

Co-Location Reduces Battery Supply Chain Risk

The Hooks facility is designed to produce about 15,000 t/yr of LFP cathode active material, with potential for future expansion.

Its location beside EnergyX’s Lonestar lithium operation is the project’s main industrial advantage. Co-locating lithium supply and cathode production can reduce logistics complexity, shorten supply chains and improve feedstock security.

EnergyX plans to produce 48,500 t/yr of lithium hydroxide at Lonestar by 2030. The first phase is expected to reach 14,250 t/yr by 2028.

The project is targeting operating expenditure of about $3.85/kg, which could strengthen the economics of downstream battery material production if that cost structure is achieved at scale.

The joint venture will initially receive lithium carbonate under a pricing structure that limits exposure to extreme market movements. This gives the cathode operation greater cost visibility during periods of lithium volatility.

For battery materials projects, this kind of feedstock agreement can be as important as plant capacity. Cathode producers need reliable supply, predictable chemistry and manageable pricing to compete with established Asian producers.

LFP Growth Supports US Battery Localization

LFP chemistry is gaining market share because it offers lower cost, strong cycle life and improved thermal stability compared with nickel-rich cathode systems.

It also avoids nickel and cobalt, reducing exposure to two globally concentrated and price-sensitive battery metals. However, LFP still depends heavily on lithium supply and specialised cathode manufacturing capability.

The Wildcat-EnergyX project therefore addresses two major US supply-chain gaps at the same time: domestic lithium production and domestic cathode active material manufacturing.

Stationary energy storage is likely to be an important demand source. Large grid batteries increasingly favour LFP because of its durability, safety characteristics and lower material cost.

EV demand could provide another growth route, particularly as automakers expand lower-cost vehicle platforms using LFP cells.

The project also illustrates a wider shift in US battery strategy. Rather than building isolated mines or chemical plants, developers are increasingly trying to connect extraction, conversion and active material production within regional industrial clusters.

The Metalnomist Commentary

The Wildcat-EnergyX venture is strategically stronger because it links lithium supply directly with LFP cathode production. US battery localization will depend less on individual plants and more on integrated regional chains that control feedstock, processing and pricing risk.

T1 Energy Plans 5GW Solar Cell Plant in Texas to Strengthen US Supply Chain

T1 Energy

Texas Facility Marks New Phase for US Solar Manufacturing

T1 Energy announced plans to build a 5GW solar cell facility in Texas, aiming to address critical gaps in the US solar supply chain. The $850mn G2_Austin plant is scheduled to start production by late 2026. This project follows T1 Energy’s acquisition of Trina Solar’s US assets in 2024 and a rebranding from Freyr Battery, which abandoned its $2.6bn battery storage project in Georgia.

The new facility will supply cells to the 5GW G1_Dallas module plant, reducing reliance on imports from Asia. Current US solar cell capacity remains just 2GW, compared to 56GW of module production. This imbalance highlights the urgency of building more domestic cell production.

US Tariffs and Technology Drive Expansion

T1 Energy’s Texas project benefits from US tariffs and tax incentives, which encourage domestic solar manufacturing. The US Commerce Department has imposed anti-dumping duties on PV cells from Southeast Asia to counter circumvention of Chinese tariffs. Meanwhile, T1 Energy will adopt high-efficiency TOPCon technology, which uses n-type polysilicon. This move reflects the global shift from older Perc technology toward higher-performing solar cells.

However, tariff uncertainty has caused the company to lower its module production forecast for 2025 to 2.6–3GW, down from 3.4GW. T1 Energy is also holding off on long-term power purchase agreements until cost visibility improves. Despite these challenges, the Austin facility represents a major step toward reshoring solar cell production and securing domestic supply chains.

The Metalnomist Commentary

T1 Energy’s 5GW solar cell project signals a turning point for US clean energy policy, linking tariffs, incentives, and new technology adoption. If executed successfully, this facility could strengthen US energy independence while setting a precedent for integrated solar manufacturing in North America. However, cost pressures and tariff volatility remain significant risks for long-term stability.

Metallium Gallium Recovery Project Advances US Critical Minerals Recycling

Australian Metallium

Metallium gallium recovery project plans have moved forward after the Australian recycling firm completed the first phase of a US Department of Defense contract ahead of schedule. The company is developing a process to recover gallium from complex waste streams, including semiconductor scrap and electronic waste.

The project is strategically important because gallium is essential for semiconductors, military systems, optics and advanced electronics. Global supply remains highly concentrated, with China accounting for nearly all primary gallium production.

Metallium gallium recovery project development comes as China’s export controls have intensified competition for non-China supply. Higher prices and stronger defense-related demand are making recovery technologies more commercially relevant.

Flash Joule Heating Targets Low-Concentration Gallium Streams

Metallium is using its proprietary Flash Joule Heating process to recover trace gallium from steel, alloy scrap, semiconductor scrap and electronic waste. The company also aims to recover germanium and other critical minerals in later phases.

End-of-life gallium recycling remains difficult because the metal is present in very small quantities once used in finished products. This makes recovery technically challenging and usually uneconomic unless prices, feedstock access and process efficiency improve together.

Metallium can now apply for Phase II funding of up to $1mn to advance pilot-scale operations. The company expects to start full commercial operations at its Texas facility this year.

Feedstock Deals Strengthen US Recycling Scale-Up

Metallium gallium recovery project scaling is supported by both government funding and private capital. The company raised $55mn from investors in June to accelerate commercial development.

Glencore will supply 2,400 t/yr of electronic waste, becoming Metallium’s major feedstock supplier and offtake partner. This agreement gives the Texas facility a clearer route to steady input material, which is critical for recycling economics.

Metallium also signed a deal last week to supply US-based metals refiner and manufacturer Indium with several recovered metals from its US recycling operations. Together, these agreements help connect scrap collection, recovery technology and downstream advanced materials demand.

Gallium prices have risen by 175% year on year and remain supported by firm demand and limited ex-China availability. That price environment improves the case for niche recycling projects, especially where defense and semiconductor supply security are involved.

The Metalnomist Commentary

Metallium’s project shows that critical mineral security will increasingly depend on recovering trace metals from complex waste streams. Gallium recycling will not replace primary supply quickly, but it can become a strategic buffer for defense, semiconductor and optics supply chains.

USA Rare Earth Yttrium Metal Pour Strengthens Downstream Rare Earth Strategy

USA Rare Earth

USA Rare Earth yttrium metal production has reached a commercial milestone after the company completed its first pour through wholly owned subsidiary Less Common Metals. The yttrium metal was produced at LCM’s Cheshire site in the UK with purity of 99-99.5%.

The company did not disclose production volume. However, the first commercial pour is strategically important because it moves USA Rare Earth further downstream from rare earth resource development into metal-making capability.

USA Rare Earth yttrium metal output supports the company’s broader plan to serve aerospace, defense and advanced manufacturing customers. These sectors need reliable rare earth metals, alloys and magnet-related materials from supply chains outside China-dominated processing routes.

The milestone follows USA Rare Earth’s acquisition of Less Common Metals in September 2025 for $125mn. It also comes shortly after the company took control of the Round Top heavy rare earth project in Texas, where commercial production is scheduled to begin in 2028.

Less Common Metals Adds Rare Earth Metal-Making Capacity

Less Common Metals gives USA Rare Earth an established metal-making platform before Round Top enters production. This is important because rare earth supply security depends on more than mining and oxide production.

Rare earth oxides must be converted into metals and alloys before they can support magnets, aerospace materials, defense systems and other advanced industrial applications. Metal conversion remains one of the most important bottlenecks in western rare earth supply chains.

LCM has 1,500 t/yr of metal-making capacity. The company also plans to add 26,000 t/yr of strip casting capacity in the UK, US and France by 2030.

That planned expansion could give USA Rare Earth a stronger position in downstream magnet and alloy supply. Strip casting is especially relevant for producing rare earth alloy feedstock used in permanent magnet manufacturing.

Yttrium has important applications in aerospace, defense, ceramics, phosphors, electronics, superalloys and advanced materials. While it does not receive the same attention as neodymium or dysprosium, yttrium remains strategically relevant because it supports high-performance material systems.

USA Rare Earth yttrium metal production therefore shows that the company is targeting a broader rare earth platform. It is not only focused on magnet rare earths, but also on heavy rare earth and specialty material supply chains.

Round Top Could Link Extraction, Oxides and Metals

The Round Top heavy rare earth project is central to USA Rare Earth’s long-term strategy. The company took over the Texas project in March, with commercial production planned for 2028.

Round Top is expected to support future yttrium extraction and broader heavy rare earth output. When combined with oxide processing and LCM’s metal-making capability, the project could create a more integrated rare earth supply chain.

This integration matters for US industrial policy. Western governments are trying to reduce dependence on China not only for rare earth mining, but also for separation, metal conversion, alloying and magnet production.

USA Rare Earth’s model addresses several of those links. Round Top provides the upstream resource base, oxide processing supports chemical conversion, and LCM adds rare earth metal production expertise.

The first yttrium metal pour does not yet prove full-scale supply. But it demonstrates that USA Rare Earth now has a working downstream route while it prepares Round Top for commercial production.

For aerospace and defense buyers, this could be valuable. Qualification cycles are long, and customers often need proven process capability before committing to strategic materials supply.

The next challenge will be scale. USA Rare Earth must align Round Top development, oxide processing, LCM capacity and customer qualification into a reliable commercial system.

The Metalnomist Commentary

USA Rare Earth’s first yttrium metal pour shows that rare earth competition is moving beyond mining projects. The real strategic value will come from linking heavy rare earth resources with oxide processing, metal conversion and alloy capacity for defense and advanced manufacturing.

MP Materials Magnet Campus in Texas Expands US Rare Earth Manufacturing Capacity

MP Materials

MP Materials magnet campus plans in Northlake, Texas, mark a major step in building a larger US rare earth magnet supply chain. The company’s planned “10X” facility will lift its total neodymium-iron-boron magnet production capacity to about 10,000 t/yr.

The MP Materials magnet campus is expected to require more than $1.25bn in investment. Engineering and equipment procurement are already underway, and commissioning is scheduled for 2028. The project strengthens the company’s position as one of the few integrated Western rare earth producers moving from mining and refining into finished magnet production.

The location also carries strategic value. Northlake sits fewer than 10 miles from MP’s existing Independence facility in Fort Worth, allowing the company to build a regional magnet manufacturing cluster with shared industrial infrastructure, workforce development, and supply-chain connectivity.

Texas Incentives Support Domestic Magnet Scale-Up

Texas, Denton County, and the City of Northlake approved an incentive package worth $200mn over a decade. The package includes grants, abatements, and exemptions designed to support one of the most capital-intensive segments of the rare earth value chain.

This support reflects the strategic importance of neodymium-iron-boron magnets. These magnets are used in electric motors, robotics, drones, defense systems, wind power, industrial automation, and advanced electronics. For the US, domestic magnet capacity is becoming a national competitiveness issue as China continues to dominate much of the rare earth processing and magnet manufacturing chain.

The MP Materials magnet campus also expands the company’s role beyond raw material supply. MP describes itself as an integrated magnet producer, with activities spanning mining, refining, metallization, alloying, sintering, finished magnet production, and recycling. That vertical model is important because rare earth supply security depends on every step between ore and magnet-ready components.

Northlake Adds Scale to Fort Worth Magnet Platform

MP’s existing Independence facility in Fort Worth provides the foundation for the Northlake expansion. Independence has 1,000 t/yr of magnet production capacity, with a 2,000 t/yr expansion already underway. That site is also anchored by a partnership with Apple focused on magnet recycling.

The Northlake project adds a much larger scale-up pathway. By targeting about 10,000 t/yr in total neodymium-iron-boron magnet capacity, MP is positioning itself to serve higher-volume demand from automotive, electronics, energy, and defense customers.

Recycling will also become more important as magnet demand grows. Recovered magnets can provide an additional rare earth feedstock stream and reduce pressure on primary supply. In a market exposed to geopolitical risk, recycling can strengthen domestic material resilience and improve traceability.

The Metalnomist Commentary

MP’s Northlake project shows that the US rare earth strategy is shifting from mining announcements to industrial execution. The critical test will be whether domestic magnet production can scale with competitive costs, qualified customers, and reliable feedstock flows.

Lynas Texas rare earth processing plant faces wastewater permitting hurdles

Lynas Texas Rare Earth

The Lynas Texas rare earth processing plant now looks unlikely to proceed. Lynas Rare Earths flagged wastewater-related permitting barriers that have not eased. However, chairman John Humphrey said progress has stalled in recent months. Therefore, the Lynas Texas rare earth processing plant has shifted from growth option to execution risk.

The Lynas Texas rare earth processing plant targeted both heavy and light rare earth separation capacity. The plan covered 2,500–3,000 tonnes per year of heavy rare earths and 5,000 tonnes per year of light rare earths. Meanwhile, water treatment complexity pushed cost risk higher earlier in the year. As a result, management signaled deeper uncertainty around the project in October.

DoD support sharpens the strategic stakes for rare earth processing

US policy makers want faster rare earth processing capacity outside China. United States Department of Defense agreed in 2023 to provide up to $258mn in support for the proposed project. However, Lynas expects to pursue commercial offtake arrangements using material from Malaysia operations. Meanwhile, MP Materials received a NdPr price floor that can stabilize domestic magnet inputs. Therefore, permitting becomes a central constraint on supply chain security goals.

Operational outages add near-term uncertainty to feedstock flows

Lynas also faces operational headwinds beyond permitting. Power outages at Kalgoorlie disrupted feedstock production that supports downstream output. Meanwhile, the company expects to lose about one month of rare earth production at its Malaysian plant. However, it cannot yet quantify the full production impact. As a result, delivery planning and customer confidence may depend on clearer recovery timelines.

The Metalnomist Commentary

This case shows how wastewater permitting can reshape critical minerals timelines faster than capital support. However, DoD-backed demand signals still favor separated oxides and NdPr outside China. Therefore, execution will hinge on permitting solutions and resilient feedstock operations.

USA Rare Earth Serra Verde Acquisition Builds Ex-China Magnet Supply Chain

Serra Verde Group

USA Rare Earth Serra Verde acquisition will give the US rare earth producer direct access to one of the most important heavy rare earth projects outside China. The company has agreed to acquire Brazil’s Serra Verde Group for $2.8bn, accelerating its strategy to build a fully integrated mine-to-magnet supply chain.

The deal includes $300mn in cash and 126.85mn USA Rare Earth shares. After completion, USA Rare Earth shareholders will own 66% of the combined company, while Serra Verde shareholders will own 34%.

USA Rare Earth Serra Verde acquisition is strategically important because Serra Verde owns the Pela Ema ionic clay mine in Brazil. The project targets production of 6,400 t/yr of rare earth oxides by the end of 2027, with plans to double output later.

The acquisition gives USA Rare Earth exposure to four key magnet rare earth elements: neodymium, praseodymium, dysprosium and terbium. These materials are essential for high-performance permanent magnets used in electric vehicles, wind turbines, robotics, aerospace, defence systems and advanced industrial motors.

The transaction also strengthens the company’s position in yttrium. Initial Serra Verde output is expected to include 1,534 t/yr of yttrium, a material whose price has risen sharply in the US market and which has strategic applications in ceramics, phosphors, electronics, alloys and defence-related materials.

Serra Verde Adds Heavy Rare Earth Feedstock and Price-Floor Protection

Serra Verde’s Pela Ema project gives USA Rare Earth a near-term rare earth oxide production base. Ionic clay deposits are strategically attractive because they can contain valuable heavy rare earths such as dysprosium and terbium.

Initial planned output of 6,400 t/yr of rare earth oxides is expected to include 164 t/yr of dysprosium and 29 t/yr of terbium. These are small volumes compared with light rare earths, but they carry high strategic value because they improve magnet performance in high-temperature applications.

Dysprosium and terbium are especially important for permanent magnets used in EV traction motors, wind turbine generators, industrial robotics, guided systems and aerospace components. Without these elements, magnets can lose performance under heat and stress.

The deal also includes a 15-year offtake agreement previously signed by Serra Verde with a special-purpose vehicle funded by US government agencies, including the Department of Commerce and Department of Energy. This gives the project a policy-backed commercial structure rather than relying only on spot-market sales.

The offtake agreement includes price floors for neodymium, praseodymium, dysprosium and terbium. Floors are set at $110/kg for neodymium and praseodymium, $575/kg for dysprosium and $2,050/kg for terbium.

This structure is important because rare earth projects outside China often struggle when prices fall. Price floors can improve project bankability by protecting revenues and reducing the risk that China-linked supply undercuts new producers during market downturns.

Serra Verde will also share 70% of non-China index prices above the floor, net of separation costs. This gives the project exposure to upside while maintaining downside protection.

The company can also monetise non-offtake elements, including yttrium. That flexibility matters because ionic clay resources can contain multiple valuable rare earths beyond the main magnet feedstocks.

The market timing is favourable for heavy rare earth producers. US yttrium oxide prices have risen sharply, while dysprosium and terbium remain high-value magnet materials. Supply chains outside China remain thin, and buyers are increasingly focused on traceable, geopolitically secure material.

However, the acquisition does not remove execution risk. Serra Verde must still deliver target output, manage ramp-up, maintain product quality and connect mine production with separation, metal and magnet capacity.

Mine-to-Magnet Roll-Up Tests Western Rare Earth Integration

USA Rare Earth Serra Verde acquisition is part of a broader roll-up strategy. The company is building its supply chain through acquisitions rather than waiting for long greenfield development timelines.

USA Rare Earth bought UK-based Less Common Metals for $125mn in November. Less Common Metals gives the company rare earth metal and alloy production capability, a critical midstream step between separated oxides and finished magnets.

The company also acquired Texas Mineral Resources for $73mn in March to secure the Round Top heavy rare earth project in Texas. Round Top adds a US-based heavy rare earth resource to the group’s upstream portfolio.

Together, Serra Verde and Round Top are expected to give the combined company 17,100 t/yr of rare earth oxide mining capacity. Separation capacity will total 13,000 t/yr, while expanded metal and magnet-making capacity is planned at 27,500 t/yr and 10,000 t/yr, respectively.

This integration is the key point. Rare earth supply security cannot be solved by mining alone. Ore or concentrate must be separated, refined, converted into metals, alloyed and manufactured into magnets before it can support industrial customers.

Many western rare earth projects fail to cover the full chain. Some have resources but no separation. Others have separation but no heavy rare earth feedstock. Some can produce oxides but lack metal conversion and magnet-making capacity.

USA Rare Earth argues that the merged company will be the only fully integrated magnet supplier outside China. The claim reflects the company’s attempt to combine upstream heavy rare earth resources, separation, metal production and magnet manufacturing in one platform.

That structure could be attractive to customers in defence, aerospace, automotive, robotics and clean energy. These buyers increasingly need non-China supply options that can meet origin, traceability, qualification and security requirements.

The US government-backed offtake component also shows how rare earth supply chains are changing. Western governments are no longer relying only on free-market procurement. They are using price floors, strategic vehicles, financing support and industrial policy to build alternative supply.

Still, integration brings complexity. USA Rare Earth must combine assets across Brazil, Texas, the UK and planned downstream facilities. It must align mining output, separation chemistry, metal production, magnet capacity, customer qualification and government-backed offtake obligations.

The valuation also raises expectations. A $2.8bn acquisition price gives Serra Verde a large strategic premium. The deal will need to deliver heavy rare earth output, stable separation economics and customer demand to justify that value.

The broader market implication is clear. Heavy rare earth supply is becoming the strategic centre of the magnet market. Neodymium and praseodymium remain essential, but dysprosium and terbium determine performance in the most demanding applications.

China still dominates much of the rare earth separation, metal and magnet chain. The USA Rare Earth-Serra Verde deal is an attempt to create an alternative industrial route at scale.

If successful, the combined company could become a rare western platform with upstream resources, heavy rare earth exposure, midstream conversion and downstream magnet capability. If execution slips, it will show again how difficult it is to recreate China’s integrated rare earth ecosystem outside China.

The Metalnomist Commentary

USA Rare Earth Serra Verde acquisition shows that the rare earth race is shifting from single-asset mining stories to integrated supply-chain control. The deal’s real test will be whether USA Rare Earth can turn Brazilian ionic clay output, US heavy rare earth resources, separation capacity and magnet production into a bankable ex-China magnet platform.

HyProMag May Get $92mn for Rare Earth Magnet Recycling

HyProMag

HyProMag Expands Rare Earth Recycling with US Support

HyProMag may receive up to $92mn from the US Export-Import Bank to build a rare earth magnet recycling and production hub in Texas. The proposed financing, with a 10-year repayment term, would support the development of a Dallas-Fort Worth facility capable of processing 750 tonnes of recycled NdFeB magnets annually. The hub will also produce over 800 tonnes of NdFeB co-products.

The project is part of HyProMag’s broader effort to commercialize hydrogen processing of magnet scrap recycling technology across the UK, Germany, and the US. The Texas facility is expected to take five years to commission and operate for 40 years, positioning HyProMag as a key player in securing North American rare earth supply chains.

Strategic Positioning in Critical Raw Materials

HyProMag’s US expansion includes pre-processing facilities in South Carolina and Nevada, which will support the main Texas hub. This network is designed to create a domestic supply chain for recycled rare earth magnets, reducing reliance on primary extraction and overseas suppliers.

Investor Mkango Resources also links the project to its international portfolio, including Malawi’s Songwe Hill rare earths mine and Poland’s Pulawy separation project. Both projects are recognized under the EU Critical Raw Materials Act, highlighting their strategic importance in diversifying global rare earth supply.

The Metalnomist Commentary

HyProMag’s planned Texas hub signals a decisive shift toward circular economy solutions in the rare earth sector. If secured, the $92mn financing would not only strengthen US supply chain independence but also reduce environmental impacts from mining. This move underscores growing geopolitical pressure to secure rare earth materials domestically.

High-Purity Iron Plant Targets US Rare Earth Magnet Supply Gap

Hertha Metals

High-purity iron is emerging as a hidden bottleneck in the US rare earth magnet supply chain as new defense sourcing rules approach. Houston-based Hertha Metals plans to build a 10,000 t/yr plant in Texas to produce high-purity iron used in neodymium-iron-boron permanent magnets.

The project targets a less visible vulnerability in magnet manufacturing. US policy has focused heavily on rare earth elements such as neodymium and praseodymium, but NdFeB magnets also require high-purity iron. Hertha Metals says about 90% of this material is currently produced in China.

The timing is strategically important. Updated Defense Federal Acquisition Regulations are set to take effect on 1 January 2027, restricting Chinese-origin rare earth magnets and constituent materials in covered US defense systems. That rule could force defense contractors, magnet makers and upstream material suppliers to rebuild supply chains around non-China sources.

Hertha Metals plans to break ground later this summer. The company says its Texas plant will become the first domestic producer of high-purity iron for this application, positioning the project at the intersection of magnet security, steelmaking technology and US industrial policy.

DFARS Rules Put Magnet Inputs Under Supply Chain Pressure

The 2027 DFARS deadline changes the strategic value of upstream magnet materials. Compliance will not depend only on where final magnets are assembled. It will also depend on the origin of constituent materials used in defense-related systems.

This creates a direct opportunity for domestic high-purity iron. NdFeB magnets require neodymium, praseodymium and often dysprosium or terbium for performance, but iron remains the major base component. If high-purity iron remains China-dependent, US magnet supply chains could still face compliance risk even if rare earth oxides or metals are sourced elsewhere.

Hertha Metals is trying to address that gap with its FLEXHERS process, short for flexible fuel hydrogen electric reduction smelting. The process combines electric arc furnace technology with natural gas or hydrogen to produce iron and steel.

The company says the technology can use lower-grade ores and iron ore fines that are difficult to process economically through conventional blast furnace routes. This could widen the domestic feedstock base and reduce dependence on imported high-purity iron.

Hertha currently operates a one-tonne-per-day demonstration plant in Conroe, Texas. It describes the site as the largest demonstration-scale single-step steelmaking facility in the US. Ore is sourced domestically from Minnesota, and the pilot facility is already producing material that meets customer specifications.

The planned high-purity iron facility will also produce trial steel products. Hertha sees the project as a stepping stone toward broader iron and steelmaking capacity, with a target of reaching roughly 500,000 t/yr of production within four to five years.

Cost competitiveness will be critical. Hertha says it does not plan to rely on a domestic supply premium. Instead, it aims to compete economically by replacing metallurgical coal with natural gas and electricity while using lower-cost ore feedstocks.

This claim matters because strategic materials projects often struggle when policy support is stronger than market economics. If Hertha can produce competitively without relying on premium pricing, the company could build a more durable position in both defense and commercial supply chains.

Hertha Metals CEO Laureen Meroueh

Domestic Iron Production Links Magnets, Electrical Steel and Clean Manufacturing

High-purity iron has strategic importance beyond NdFeB magnets. The material can also support electrical steel used in transformers, electric vehicle motors and other electromagnetic applications. These sectors are becoming more important as grid investment, electrification and domestic manufacturing policy expand.

The project also fits a wider shift in iron and steel markets. Traditional blast furnace production depends heavily on metallurgical coal and higher-emission processing routes. Meanwhile, demand for higher-grade iron inputs suitable for lower-carbon steelmaking is expected to rise as producers shift toward cleaner technologies.

Hertha’s process aims to sit inside that transition. By using electricity, natural gas or hydrogen, the company is positioning FLEXHERS as a lower-carbon alternative to legacy ironmaking. The ability to process lower-grade ore and fines could also help revive domestic iron production without requiring only premium feedstocks.

The US steel industry has increasingly focused on scrap-fed electric arc furnaces. That model supports recycling and lower emissions, but it does not fully solve domestic iron supply for high-purity applications. Magnets, electrical steel and advanced components often need controlled chemistry that scrap alone cannot easily provide.

This is where Hertha’s strategy becomes industrially relevant. The company is not only proposing another steel plant. It is targeting a specific materials gap between critical minerals policy, rare earth magnet manufacturing and advanced steelmaking.

Competition from subsidized overseas producers remains a risk. Hertha says it can compete on cost, but Chinese industrial support and below-cost exports could still challenge domestic producers. This is why policy, procurement rules and long-term customer commitments may become important even if the production technology works.

The company has not disclosed financing details, future fundraising plans or offtake agreements. That leaves open questions about capital structure, customer readiness and the pace of commercial scale-up. However, the 2027 DFARS deadline gives the project a clear market catalyst.

The broader implication is that rare earth magnet supply security cannot be solved by rare earth mining alone. The full chain includes ore, separation, metal conversion, alloying, magnet manufacturing and supporting inputs such as high-purity iron. Any weak link can create dependence.

Hertha Metals is betting that the next phase of US critical materials policy will recognise that reality. If the company can scale production, secure customers and maintain cost discipline, high-purity iron could become a small but essential piece of the domestic magnet supply chain.

The Metalnomist Commentary

Hertha Metals highlights a critical point often missed in rare earth policy: magnet security depends on more than rare earths. High-purity iron, electrical steel and alloy inputs will become strategic materials if US defense and electrification supply chains must move away from China.

MTM Critical Metals raises $33mn for Texas metals recovery

MTM Critical Metals

Funding secured for a 2026 start

MTM Critical Metals raises $33mn for Texas metals recovery through an A$50mn placement. The pre-permitted site targets commercial operations in 2026. Institutional investors led by Petra Capital backed the raise. The plan strengthens a US critical minerals hub. MTM Critical Metals raises $33mn for Texas metals recovery to accelerate build-out.

Technology, feedstock and partnerships

The company will deploy Flash Joule Heating to recover high-value metals. The FJH process has recovered antimony and gallium from e-waste. Long-term agreements secure 1,100 t/yr of e-scrap feedstock. Dynamic Lifecycle will supply 700 t/yr for five years. MTM will rebrand as Metallium as construction advances.

MTM will allocate 40pc to site and infrastructure. It will direct 25pc to FJH system construction. Around 15pc will fund feedstock procurement. Remaining funds support working capital and commissioning. As a result, the project remains staged and capital efficient.

The firm seeks US government support to de-risk execution. Meanwhile, a new agreement covers mixed rare earth carbonate from Brazil. Meteoric Resources’ Caldeira project could feed future REE separation. The Texas site adds optionality beyond e-waste streams. This broadens revenue across antimony, gallium, and rare earths.

The Metalnomist Commentary

This raise advances midstream capacity where supply chains remain fragile. If feedstock ramps smoothly and FJH scales, Metallium could become a key US recycler for strategic metals.

Collins Aerospace Texas expansion secures $57mn investment and 570 jobs

Collins Aerospace

Collins Aerospace will expand manufacturing and R&D in Richardson, Texas. The Collins Aerospace Texas expansion totals $57mn. Texas awarded a $3.7mn Enterprise Fund grant. The Collins Aerospace Texas expansion will create 570 jobs.

Investment and incentives

Governor Greg Abbott announced the expansion and grant. The Collins Aerospace Texas expansion strengthens local advanced manufacturing capacity. RTX’s subsidiary will apply the funds to facilities, tooling, and hiring.

Industry impact and supply chain

Collins Aerospace manufactures systems for commercial aviation, defense, and space. Added capacity should support US aerospace supply chains. As a result, regional suppliers of alloys and electronics may see steadier demand.

The Metalnomist Commentary

State incentives remain decisive in high-tech site selection. Watch how talent pipelines and supplier onboarding pace the ramp. Material inputs, from aluminum alloys to precision components, will signal the project’s true cadence.

Aluminz aluminum tolling plant to boost US recycling capacity in Texas

Aluminz

Aluminz aluminum tolling plant will open in Texas to expand closed-loop recycling. The Aluminz aluminum tolling plant targets mid-to-late 2027 startup with 140,000 t/yr capacity. As a result, the Aluminz aluminum tolling plant aims to cut waste and customer emissions.

Capacity, location, and process flow

Aluminz will build in Mount Pleasant, Texas, near major rail lines. The site spans 220,000 ft² on a 155-acre lot. The plant will use two tilting rotary furnaces and one reverberatory furnace. A cast house will produce alloy sows for revert services. The project cost exceeds $50mn, mostly via municipal bonds. Permitting is underway ahead of construction this fall.

Target feedstock, yield gains, and by-product strategy

Aluminz will toll white and black dross and turnings scrap. White dross contains 15–70% aluminum; black dross averages 12–18%. The company plans to lift yields from painted, anodized, or oily turnings. It estimates diverting about 60,000 t/yr of aluminum waste from landfills. Saltcake will be processed into reusable salt flux and aluminum oxides. Cement makers and other industries could use the oxides.

Aluminz sees an underserved US market for dross and turnings. Domestic primary aluminum still relies on imports. The US also imported 660,000 t of scrap in 2024. Therefore, added tolling capacity should strengthen regional supply chains. Customers will sign LOIs now and finalize contracts at startup.

The Metalnomist Commentary

This project tightens a weak link in North American aluminum circularity. Furnace choice, saltcake valorization, and rail access support competitive costs. If execution holds, Aluminz could set a template for dross-to-alloy recovery at scale.

Lynas Rare Earths expansion accelerates after $490mn capital raise

Lynas Rare Earths

Lynas Rare Earths expansion gathers pace after a $490mn capital raise to scale mining and processing outside China. Lynas Rare Earths expansion will strengthen heavy and light rare earth supply for magnet makers in allied markets.

Lynas completed an A$750mn equity raise at A$13.25/share, a 10% discount. The company will also offer retail holders up to A$75mn at the same price. Management directs proceeds to expand upstream feedstock, separation capacity, and downstream conversion.

Lynas produced separated dysprosium and terbium oxides in Malaysia in May and June. This milestone makes Lynas the first producer of separated heavy rare earths outside China. As a result, the company will broaden its heavy rare earth product line.

Lynas is building a diversified midstream footprint. It signed a non-binding pact with Korea’s JS Link to develop a 3,000 t/yr magnet materials plant in Malaysia. Meanwhile, it is developing a US-funded Texas facility for 2,500–3,000 t/yr heavy REE and 5,000 t/yr light REE processing.

Upstream feedstock and NdPr growth at Mount Weld

Lynas is improving access to secure feedstock. It agreed with Malaysia’s Kelantan state to support ionic clay developers and accelerate future sourcing. The company is ramping the Mount Weld expansion, adding 2,400 t/yr to NdPr oxide capacity. Therefore, Lynas will increase magnet-critical output as demand rises.

China’s recent controls tighten private processing of rare earths. This policy shift has lifted NdPr oxide prices. Consequently, Lynas’ expanded capacity and product slate should capture firmer pricing and premium, non-Chinese supply contracts.

Strategic positioning for magnet supply chains

Lynas Rare Earths expansion targets downstream integration and customer proximity. The Texas project under US backing advances allied supply resilience. The Malaysia heavy-oxide capability shortens lead times for high-coercivity magnet chemistries. In parallel, the JS Link partnership moves closer to end-use magnet manufacturing.

Investors will watch execution on capex, commissioning, and product qualification. However, Lynas’ sequencing across feedstock, separation, and conversion reduces single-point risk. The portfolio now spans heavy REEs, light REEs, and emerging magnet partnerships.

The Metalnomist Commentary

Lynas is converting first-mover advantages into a regionalized value chain. Expect multi-year offtakes to price security and origin premiums as HREE supply remains concentrated. Successful ramp-ups in Malaysia and Texas are the catalysts to watch.

Glencore Metallium e-waste recycling deal backs Texas critical metals recovery

Metallium

Glencore Metallium e-waste recycling deal will supply 2,400 tonnes per year of electronic waste to Metallium. Glencore Metallium e-waste recycling deal supports Metallium’s developing processing plant in Texas. As a result, Metallium can accelerate commissioning and prove commercial recovery at scale.

Glencore Metallium e-waste recycling deal builds on an in-principle arrangement reached in October 2025. Under the updated binding agreement signed on 5 January, Glencore becomes a core feedstock supplier. Meanwhile, Glencore also positions itself as a potential offtaker for recovered metals. This structure reduces early-stage market risk for a new recycler.

Why stable e-waste feedstock matters for copper and PGM recovery

Feedstock reliability is the first bottleneck in e-waste recycling economics. A steady 2,400 t/yr stream allows Metallium to stabilize plant utilization and metallurgical yields. Therefore, it can optimize recovery of copper and palladium from complex scrap mixes.

E-waste carries high-value metals but comes with processing variability. However, a long-term supplier can improve material consistency through sorting and specification discipline. As a result, recyclers can lower unit costs and raise payable metal recovery.

What the partnership signals for US circular supply chains

This deal reflects a broader shift toward domestic critical metals recovery in the US. Metallium is also pursuing non-exclusive partnerships, which reduces single-counterparty dependency. Meanwhile, its collaboration with ElementUSA on red mud adds a second feedstock pathway. That diversification can improve project bankability.

Metallium’s Texas plant is expected to open this year, creating a near-term test of execution. Therefore, the market will watch offtake terms for recovered metals and ramp-up performance. A clear offtake structure would help move from pilot credibility to repeatable industrial throughput.

The Metalnomist Commentary

This agreement highlights how feedstock security now rivals ore security in metals strategy. However, recycling winners will be those who lock both inputs and offtake early. If Metallium executes, Texas could become a meaningful node in US circular copper and PGM supply.

Metallium flash joule heating partnership targets US gallium and scandium from red mud

Metallium

The Metallium ElementUSA partnership aims to unlock gallium and scandium supply inside the US. The companies will recover gallium and scandium recovery streams from alumina red mud in Louisiana. Therefore, the Metallium ElementUSA partnership positions red mud as a strategic critical minerals feedstock.

Metallium will deploy its flash joule heating technology at a demonstration facility ElementUSA is developing in Gramercy, Louisiana. The project targets gallium, scandium, and other critical minerals. Meanwhile, the work builds on growing pressure to diversify supply chains away from China.

DoD funding accelerates pilot work and scale-up options

US defense funding has moved the project into an implementation pathway. The US Department of Defense awarded $29.9mn to ElementUSA in November for the facility and early work in Texas. As a result, ElementUSA can move faster from concept to pilot operations.

ElementUSA also committed up to $10.1mn to help Metallium install flash joule heating units in Anahuac, Texas. The teams will run pilot-scale testing on red mud feedstock. However, the longer-term plan targets capacity ramp-up at the Gramercy site.

Red mud volumes create a large domestic feedstock base

Red mud availability anchors the economics of any recovery process. ElementUSA has up to 30mn tonnes of red mud under contract at the Gramercy alumina refinery. Therefore, the Metallium ElementUSA partnership can test at scale without sourcing constraints.

Gallium and scandium sit at the intersection of defense demand and supply risk. Both metals support advanced electronics, radar systems, and lightweight alloys. Meanwhile, recent Chinese export controls have tightened Western supply and elevated strategic urgency.

The Metalnomist Commentary

This project matters because red mud converts a liability into a domestic critical minerals option. However, investors will watch recovery yields, purity specs, and unit costs versus imported material. Therefore, the pilot results will decide whether flash joule heating becomes a scalable US pathway for gallium and scandium.

MP Materials second magnet plant could land in Northlake, Texas

MP Materials

MP Materials second magnet plant plans are moving toward Northlake near Fort Worth, Texas. MP Materials second magnet plant planning reflects a push to scale US rare earth magnets fast. As a result, MP Materials second magnet plant discussions now include a “finalist” community process.

MP says it has not made a final site decision yet. However, the company says it will keep working with local stakeholders. Therefore, Northlake’s bid now sits inside a broader domestic manufacturing strategy.

Why Northlake matters for US rare earth magnets

Northlake matters because it sits close to MP’s existing Fort Worth footprint. Meanwhile, proximity can reduce ramp-up friction for labor and suppliers. It can also shorten logistics loops for magnet customers.

MP already runs its Independence facility in Fort Worth for magnet manufacturing. The site currently produces 1,000 tonnes per year of NdFeB magnets. It can expand to 3,000 tonnes per year over time.

What the 10X facility changes for supply chains

The 10X facility changes the scale of US magnet output. Commissioning is expected in 2028. Once operating, MP targets 10,000 tonnes per year of total magnet capacity.

The Defense Department support strengthens the commercial case. MP has a 10-year offtake for NdPr products with a $110 per kilogram price floor. As a result, MP can plan investment around clearer demand and pricing signals.

The Metalnomist Commentary

This project signals a shift from “proof of capability” to “industrial scale” in US magnets. However, execution risk will concentrate around permitting, equipment lead times, and qualified labor. The winners will be the supply chains that lock in feedstock and customers early.

New Titanium Mill Set for North Carolina

A new titanium manufacturing plant is set to rise in Fayetteville, North Carolina, with a significant investment of nearly $868 million. The facility, spanning 500,000 square feet, will produce aerospace-grade titanium, according to the state's commerce department.

The venture, operated under the name Project Aero by American Titanium Metal, is expected to create over 300 jobs in the area. The site will utilize recycled scrap metal to "melt, roll, and finish titanium," as disclosed by a spokesperson to Metalnomist. Georgia and Texas were also in contention as potential locations.

To support this project, North Carolina's economic investment committee has approved a job grant that could provide up to $8 million in incentives over the next 12 years. Additionally, the Cumberland County commissioners board sanctioned up to $1.3 billion in bonds to attract the project.

Specific details about the facility's production capacity remain undisclosed, and information about the company is limited. American Titanium Metal was incorporated in Delaware on September 11, 2023, with a third-party service acting as its registered agent.

This new mill will bolster domestic supplies of titanium, a metal highly valued in the aerospace and defense sectors for its heat resistance and strength-to-weight ratio. Other companies like Perryman Group, ATI, and Titanium Metals (Timet) are also slated to expand their titanium melting capacities by 2026 to meet rising demand.

Lynas Noveon rare earth magnet deal boosts US supply security

Lynas

The Lynas Noveon rare earth magnet deal aims to build a resilient US magnet supply chain. The partnership links a major Australian rare earths producer with a US downstream magnet maker at a time of intensifying geopolitical pressure around critical minerals. By structuring the Lynas Noveon rare earth magnet deal around both light and heavy rare earth supply, the companies target segments most exposed to Chinese dominance.

The agreement remains non-binding but already sets a strategic framework for cooperation. It covers rare earth feedstock supply, joint development of production plants and coordinated sales of finished magnets to US end-users. As a result, the Lynas Noveon rare earth magnet deal positions both parties to tap growing demand from electric vehicles, wind turbines, defence platforms and advanced electronics. Crucially, they also plan to work with US policymakers to ensure the emerging supply chain qualifies under national-interest and security frameworks.

US rare earth magnet deal builds on Texas processing investments

Lynas already plays a central role in US rare earth industrial policy. The company is building a Texas facility capable of processing 2,500-3,000 t/yr of heavy rare earths and 5,000 t/yr of light rare earths with US government backing. This plant will provide the upstream foundation needed for the Lynas Noveon rare earth magnet deal, anchoring critical materials processing on US soil rather than in China or Southeast Asia.

Meanwhile, Noveon brings established magnet design and production capabilities, plus direct relationships with US industrial and defence customers. Together, the companies can shorten the distance from mine to magnet, increasing traceability and compliance with US sourcing rules. However, real impact will depend on how quickly the Texas plant ramps up and how fast Noveon can translate material flows into scalable magnet production capacity.

Part of a wider US rare earths and magnet realignment

This agreement comes amid a wave of US-linked rare earth and magnet deals. ReElement Technologies recently partnered with South Korea’s Posco International to develop an integrated rare earth and magnet plant. USA Rare Earth also agreed to acquire UK-based Less Common Metals to support a proposed 5,000 t/yr magnet facility in Oklahoma. These moves, together with the Lynas Noveon rare earth magnet deal, form a multi-node ecosystem designed to reduce US dependence on Chinese rare earth supply chains.

However, building a fully competitive mine-to-magnet value chain in North America will take time. Investment needs remain high, permitting timelines are uncertain, and Chinese producers still enjoy scale advantages and deep customer relationships. As a result, near-term pricing power and market share will likely stay concentrated in Asia, even as Western projects gradually add redundancy and optionality. For end-users, the key benefit in the medium term may be greater diversification rather than immediate cost reductions.

The Metalnomist Commentary

This deal underlines how rare earth strategy is shifting from isolated projects to networked partnerships spanning feedstock, processing and magnets. If Lynas and Noveon can execute on scale and cost, their alliance will become a cornerstone of a genuine US-aligned rare earth industrial base. For now, the real test lies in synchronising project delivery with rapidly evolving policy incentives and downstream demand.