California Heavy Rare Earth Project Could Strengthen Harena’s US Critical Minerals Position

Harena Rare Earths

California heavy rare earth project development is moving back into focus as Harena Rare Earths evaluates a potential acquisition of Paradigm Critical Minerals. The UK-based explorer has agreed to assess Paradigm’s rare earth and uranium exploration assets in California, adding a possible US growth pathway to its existing rare earth portfolio.

The proposed transaction could place Harena Rare Earths closer to the center of the US rare earth supply chain. The project sits about 100 miles from MP Materials’ Mountain Pass mine, the only major rare earth mining operation in the US. That location gives the California heavy rare earth project strategic relevance, especially as Washington continues to prioritize domestic critical minerals capacity.

The project was originally developed for gold and silver. However, recent surface exploration has identified rare earth mineralization with an estimated 50:50 ratio of light rare earth elements to heavy rare earth elements. That balance matters because heavy rare earth elements remain a major vulnerability in Western magnet, defense, electronics, and energy transition supply chains.

Heavy Rare Earth Potential Adds Strategic Value

Heavy rare earth elements carry higher strategic importance than their smaller market size suggests. Materials such as dysprosium and terbium are essential for high-performance permanent magnets used in electric vehicles, wind turbines, robotics, aerospace systems, and defense technologies.

Harena Rare Earths said the asset could become one of the highest-grade rare earth exploration projects in the US. That claim still requires detailed due diligence, technical validation, and resource confirmation. However, the early indication of a strong heavy rare earth component gives the California heavy rare earth project a more valuable industrial profile than a light rare earth-only discovery.

The US rare earth supply chain remains heavily exposed to offshore separation and processing capacity. Therefore, any credible domestic heavy rare earth exploration asset can attract attention from investors, policymakers, and downstream manufacturers. The key question is whether the project can move from surface exploration potential to a defined resource with viable metallurgy.

Harena Expands Beyond Madagascar Rare Earths

Harena Rare Earths already owns the Ampasindava ionic clay rare earth project in Madagascar. That asset gives the company exposure to a different rare earth deposit type and a potential non-Chinese supply source. The California evaluation would add a US jurisdictional angle to its portfolio.

The acquisition review also reflects a wider trend in critical minerals markets. Explorers are increasingly repositioning legacy precious metals assets as strategic rare earth or battery material opportunities when geology supports it. This shift is especially visible in the US, where permitting, funding, and industrial policy are pushing companies to revisit domestic mineral districts.

The definitive value of Paradigm Critical Minerals will depend on due diligence results. Harena must assess grade continuity, mineralogy, uranium implications, permitting risk, processing options, and the pathway to downstream separation. Still, the location near Mountain Pass gives the project a stronger strategic narrative than many early-stage rare earth prospects.

The Metalnomist Commentary

The California heavy rare earth project is still early-stage, but its heavy rare earth ratio makes it strategically important. If Harena can prove scale, metallurgy, and permitting viability, the asset could become a meaningful addition to the US critical minerals pipeline.

Lynas Noveon rare earth magnet deal boosts US supply security

Lynas

The Lynas Noveon rare earth magnet deal aims to build a resilient US magnet supply chain. The partnership links a major Australian rare earths producer with a US downstream magnet maker at a time of intensifying geopolitical pressure around critical minerals. By structuring the Lynas Noveon rare earth magnet deal around both light and heavy rare earth supply, the companies target segments most exposed to Chinese dominance.

The agreement remains non-binding but already sets a strategic framework for cooperation. It covers rare earth feedstock supply, joint development of production plants and coordinated sales of finished magnets to US end-users. As a result, the Lynas Noveon rare earth magnet deal positions both parties to tap growing demand from electric vehicles, wind turbines, defence platforms and advanced electronics. Crucially, they also plan to work with US policymakers to ensure the emerging supply chain qualifies under national-interest and security frameworks.

US rare earth magnet deal builds on Texas processing investments

Lynas already plays a central role in US rare earth industrial policy. The company is building a Texas facility capable of processing 2,500-3,000 t/yr of heavy rare earths and 5,000 t/yr of light rare earths with US government backing. This plant will provide the upstream foundation needed for the Lynas Noveon rare earth magnet deal, anchoring critical materials processing on US soil rather than in China or Southeast Asia.

Meanwhile, Noveon brings established magnet design and production capabilities, plus direct relationships with US industrial and defence customers. Together, the companies can shorten the distance from mine to magnet, increasing traceability and compliance with US sourcing rules. However, real impact will depend on how quickly the Texas plant ramps up and how fast Noveon can translate material flows into scalable magnet production capacity.

Part of a wider US rare earths and magnet realignment

This agreement comes amid a wave of US-linked rare earth and magnet deals. ReElement Technologies recently partnered with South Korea’s Posco International to develop an integrated rare earth and magnet plant. USA Rare Earth also agreed to acquire UK-based Less Common Metals to support a proposed 5,000 t/yr magnet facility in Oklahoma. These moves, together with the Lynas Noveon rare earth magnet deal, form a multi-node ecosystem designed to reduce US dependence on Chinese rare earth supply chains.

However, building a fully competitive mine-to-magnet value chain in North America will take time. Investment needs remain high, permitting timelines are uncertain, and Chinese producers still enjoy scale advantages and deep customer relationships. As a result, near-term pricing power and market share will likely stay concentrated in Asia, even as Western projects gradually add redundancy and optionality. For end-users, the key benefit in the medium term may be greater diversification rather than immediate cost reductions.

The Metalnomist Commentary

This deal underlines how rare earth strategy is shifting from isolated projects to networked partnerships spanning feedstock, processing and magnets. If Lynas and Noveon can execute on scale and cost, their alliance will become a cornerstone of a genuine US-aligned rare earth industrial base. For now, the real test lies in synchronising project delivery with rapidly evolving policy incentives and downstream demand.

USA Rare Earth Serra Verde Acquisition Builds Ex-China Magnet Supply Chain

Serra Verde Group

USA Rare Earth Serra Verde acquisition will give the US rare earth producer direct access to one of the most important heavy rare earth projects outside China. The company has agreed to acquire Brazil’s Serra Verde Group for $2.8bn, accelerating its strategy to build a fully integrated mine-to-magnet supply chain.

The deal includes $300mn in cash and 126.85mn USA Rare Earth shares. After completion, USA Rare Earth shareholders will own 66% of the combined company, while Serra Verde shareholders will own 34%.

USA Rare Earth Serra Verde acquisition is strategically important because Serra Verde owns the Pela Ema ionic clay mine in Brazil. The project targets production of 6,400 t/yr of rare earth oxides by the end of 2027, with plans to double output later.

The acquisition gives USA Rare Earth exposure to four key magnet rare earth elements: neodymium, praseodymium, dysprosium and terbium. These materials are essential for high-performance permanent magnets used in electric vehicles, wind turbines, robotics, aerospace, defence systems and advanced industrial motors.

The transaction also strengthens the company’s position in yttrium. Initial Serra Verde output is expected to include 1,534 t/yr of yttrium, a material whose price has risen sharply in the US market and which has strategic applications in ceramics, phosphors, electronics, alloys and defence-related materials.

Serra Verde Adds Heavy Rare Earth Feedstock and Price-Floor Protection

Serra Verde’s Pela Ema project gives USA Rare Earth a near-term rare earth oxide production base. Ionic clay deposits are strategically attractive because they can contain valuable heavy rare earths such as dysprosium and terbium.

Initial planned output of 6,400 t/yr of rare earth oxides is expected to include 164 t/yr of dysprosium and 29 t/yr of terbium. These are small volumes compared with light rare earths, but they carry high strategic value because they improve magnet performance in high-temperature applications.

Dysprosium and terbium are especially important for permanent magnets used in EV traction motors, wind turbine generators, industrial robotics, guided systems and aerospace components. Without these elements, magnets can lose performance under heat and stress.

The deal also includes a 15-year offtake agreement previously signed by Serra Verde with a special-purpose vehicle funded by US government agencies, including the Department of Commerce and Department of Energy. This gives the project a policy-backed commercial structure rather than relying only on spot-market sales.

The offtake agreement includes price floors for neodymium, praseodymium, dysprosium and terbium. Floors are set at $110/kg for neodymium and praseodymium, $575/kg for dysprosium and $2,050/kg for terbium.

This structure is important because rare earth projects outside China often struggle when prices fall. Price floors can improve project bankability by protecting revenues and reducing the risk that China-linked supply undercuts new producers during market downturns.

Serra Verde will also share 70% of non-China index prices above the floor, net of separation costs. This gives the project exposure to upside while maintaining downside protection.

The company can also monetise non-offtake elements, including yttrium. That flexibility matters because ionic clay resources can contain multiple valuable rare earths beyond the main magnet feedstocks.

The market timing is favourable for heavy rare earth producers. US yttrium oxide prices have risen sharply, while dysprosium and terbium remain high-value magnet materials. Supply chains outside China remain thin, and buyers are increasingly focused on traceable, geopolitically secure material.

However, the acquisition does not remove execution risk. Serra Verde must still deliver target output, manage ramp-up, maintain product quality and connect mine production with separation, metal and magnet capacity.

Mine-to-Magnet Roll-Up Tests Western Rare Earth Integration

USA Rare Earth Serra Verde acquisition is part of a broader roll-up strategy. The company is building its supply chain through acquisitions rather than waiting for long greenfield development timelines.

USA Rare Earth bought UK-based Less Common Metals for $125mn in November. Less Common Metals gives the company rare earth metal and alloy production capability, a critical midstream step between separated oxides and finished magnets.

The company also acquired Texas Mineral Resources for $73mn in March to secure the Round Top heavy rare earth project in Texas. Round Top adds a US-based heavy rare earth resource to the group’s upstream portfolio.

Together, Serra Verde and Round Top are expected to give the combined company 17,100 t/yr of rare earth oxide mining capacity. Separation capacity will total 13,000 t/yr, while expanded metal and magnet-making capacity is planned at 27,500 t/yr and 10,000 t/yr, respectively.

This integration is the key point. Rare earth supply security cannot be solved by mining alone. Ore or concentrate must be separated, refined, converted into metals, alloyed and manufactured into magnets before it can support industrial customers.

Many western rare earth projects fail to cover the full chain. Some have resources but no separation. Others have separation but no heavy rare earth feedstock. Some can produce oxides but lack metal conversion and magnet-making capacity.

USA Rare Earth argues that the merged company will be the only fully integrated magnet supplier outside China. The claim reflects the company’s attempt to combine upstream heavy rare earth resources, separation, metal production and magnet manufacturing in one platform.

That structure could be attractive to customers in defence, aerospace, automotive, robotics and clean energy. These buyers increasingly need non-China supply options that can meet origin, traceability, qualification and security requirements.

The US government-backed offtake component also shows how rare earth supply chains are changing. Western governments are no longer relying only on free-market procurement. They are using price floors, strategic vehicles, financing support and industrial policy to build alternative supply.

Still, integration brings complexity. USA Rare Earth must combine assets across Brazil, Texas, the UK and planned downstream facilities. It must align mining output, separation chemistry, metal production, magnet capacity, customer qualification and government-backed offtake obligations.

The valuation also raises expectations. A $2.8bn acquisition price gives Serra Verde a large strategic premium. The deal will need to deliver heavy rare earth output, stable separation economics and customer demand to justify that value.

The broader market implication is clear. Heavy rare earth supply is becoming the strategic centre of the magnet market. Neodymium and praseodymium remain essential, but dysprosium and terbium determine performance in the most demanding applications.

China still dominates much of the rare earth separation, metal and magnet chain. The USA Rare Earth-Serra Verde deal is an attempt to create an alternative industrial route at scale.

If successful, the combined company could become a rare western platform with upstream resources, heavy rare earth exposure, midstream conversion and downstream magnet capability. If execution slips, it will show again how difficult it is to recreate China’s integrated rare earth ecosystem outside China.

The Metalnomist Commentary

USA Rare Earth Serra Verde acquisition shows that the rare earth race is shifting from single-asset mining stories to integrated supply-chain control. The deal’s real test will be whether USA Rare Earth can turn Brazilian ionic clay output, US heavy rare earth resources, separation capacity and magnet production into a bankable ex-China magnet platform.

US Rare Earths Supply Gains Momentum as Traxys Partners With Phoenix Tailings

Traxys & Phoenix

US rare earths supply is gaining a stronger commercial platform after Traxys North America partnered with Phoenix Tailings on feedstock sourcing, offtake, and strategic support. The agreement links Phoenix’s rare earth metallization capacity with Traxys’ global trading network at a time when Western buyers are seeking alternatives to China-dominated rare earth supply chains.

The partnership will allow Traxys to provide global feedstock sourcing and downstream metal sales for Phoenix. This is strategically important because rare earth supply security depends not only on mining, but also on conversion into usable metals for magnets, electronics, defence systems, and advanced manufacturing.

US rare earths capacity remains limited, especially in heavy rare earth metals such as dysprosium and terbium. Phoenix produces samarium, yttrium, dysprosium, terbium, and other rare earth elements. These materials are critical for high-performance magnets, aerospace systems, clean energy technologies, and defence-linked applications.

Phoenix Tailings Expands the US Rare Earth Metals Platform

Phoenix Tailings operates a rare earth metallization facility in Exeter, New Hampshire, with current capacity of 200 t/yr of light and heavy rare earth metals. The facility has the potential to expand to 1,000 t/yr, giving the company a meaningful growth pathway in a market where Western metallization capacity remains scarce.

The Traxys Phoenix Tailings partnership also follows Traxys’ investment in Phoenix’s recent $40.2mn financing round. That funding included $30.2mn in equity and $10mn in venture debt from investors including Eni Next, Geodesic Alliance Fund, and Traxys. The investment shows that rare earth processing is attracting capital from both strategic and financial backers.

This matters because US rare earths development has often focused on mining and separation. However, metallization is a key downstream step. Without metal production capacity, rare earth oxides and intermediates still need further processing before they can enter magnet and advanced materials supply chains.

Traxys Strengthens Rare Earth Offtake and Feedstock Reach

Traxys brings commercial reach to Phoenix through feedstock procurement and downstream metal sales. That role can help reduce one of the biggest challenges for emerging rare earth producers: matching reliable input supply with long-term customer demand.

The partnership also fits Traxys’ broader rare earth strategy. Traxys Europe has a binding offtake agreement with Arafura Rare Earths for up to 300 t/yr of neodymium-praseodymium oxide from the Nolans project in Australia. Arafura has also received a letter of interest for up to $300mn from the US Export-Import Bank to support the project.

Together, these moves show how rare earth supply chains are being built through financing, offtake, trading networks, and processing partnerships. For the US rare earths market, the Phoenix agreement is important because it supports domestic metal production rather than only upstream resource development.

The Metalnomist Commentary

The Traxys-Phoenix partnership shows that rare earth competitiveness will be decided in processing and commercialization, not only in mining. Western supply chains need companies that can secure feedstock, produce metals, and place material into qualified industrial channels.

REalloys Rare Earth Offtake Strengthens US Magnet Supply Chain

REalloys Rare Earth

REalloys rare earth offtake plans have advanced after the US rare earth producer agreed to secure up to 10% of output from US Critical Materials’ Sheep Creek project in Montana. The agreement gives REalloys a potential domestic feedstock route for its midstream and downstream rare earth operations.

The REalloys rare earth offtake framework covers material from Sheep Creek, a rare earth deposit in Ravalli County with a reported total rare earth grade near 9%. US Critical Materials said the project includes 2.4% neodymium and praseodymium, which are essential inputs for high-performance permanent magnets.

REalloys rare earth offtake volumes were not disclosed. However, the agreement is strategically relevant because the material is intended to support US defense stockpiles and rare earth processing capacity inside North America.

Sheep Creek Adds Domestic Feedstock to Rare Earth Strategy

The Sheep Creek project could become an important domestic source of rare earth material if permitting and development proceed as planned. The project is listed under the Fast-41 transparency process, with environmental review and permitting expected to be completed in May 2027.

The project’s neodymium-praseodymium content gives it direct relevance to the magnet supply chain. NdPr is used in neodymium-iron-boron magnets that support electric motors, defense systems, robotics, wind turbines, electronics and advanced manufacturing.

The agreement also highlights a wider US strategy. Washington is trying to reduce reliance on imported rare earth materials by connecting domestic deposits with separation, metallization, magnet production and strategic stockpile demand.

Metallization Capacity Becomes the Next Bottleneck

REalloys is building a rare earth metallization facility in Ohio to convert rare earth oxides into 3,000 t/yr of high-purity metals. That output is intended to support 10,000 t/yr of neodymium-iron-boron magnet production.

This matters because rare earth supply security does not end at mining or oxide production. Oxides must be converted into metals and alloys before they can become finished magnets for defense, automotive and industrial customers.

REalloys also has a partnership with Canada’s Saskatchewan Research Council to acquire 80% of SRC’s rare earth oxide and metals output. The Sheep Creek agreement adds another upstream supply option, strengthening the company’s attempt to build a more integrated North American rare earth chain.

The Metalnomist Commentary

The REalloys-USCM agreement shows that the US rare earth race is moving toward integrated supply chains, not isolated mine projects. The decisive bottleneck will be whether domestic ore, oxide supply, metallization and magnet manufacturing can scale together before strategic demand outpaces capacity.

Aclara Rare Earth Oxides Plan Links Brazil Mining to US Separation

aclara

Aclara rare earth oxides production plans have been reaffirmed for the Carina project in Brazil, strengthening the company’s role in the emerging Americas rare earth supply chain. The Brazilian rare earth producer expects to produce more than 4,300 t/yr of rare earth oxides from 2028.

Aclara rare earth oxides output is expected to average 4,378 t/yr contained in mixed rare earth concentrate. The planned product mix includes 1,191 t/yr of neodymium-praseodymium, 156 t/yr of dysprosium and 27 t/yr of terbium.

Aclara rare earth oxides are strategically important because NdPr, dysprosium and terbium are key inputs for high-performance permanent magnets. These magnets are used in electric vehicles, wind turbines, robotics, defence systems and advanced industrial motors.

The Carina project is expected to have an 18-year mine life. Production costs are estimated at $29.20/kg of rare earth oxide produced, giving investors and customers a clearer basis for assessing the project’s long-term competitiveness.

Carina Project Adds Heavy Rare Earths to the Americas Supply Base

The Carina project’s value is not limited to light rare earths. Its mixed rare earth concentrate also contains several heavy rare earth elements that are difficult to secure outside China-linked supply chains.

Aclara expects annual output to include 173 t of samarium, 176 t of gadolinium, 10 t of lutetium and 1,160 t of yttrium. These materials add strategic depth to the project because heavy rare earth supply remains highly concentrated and increasingly sensitive to export controls.

Dysprosium and terbium are especially important for magnet performance. They improve heat resistance and magnetic stability in demanding applications such as EV traction motors, wind turbine generators and defence electronics.

The project therefore fits a wider western effort to build alternative rare earth supply chains. Brazil offers mineral potential, while the US provides downstream policy support and processing infrastructure incentives.

Construction at Carina is scheduled to begin in the third quarter of 2026. Initial output is expected in the second half of 2028, followed by ramp-up in 2029.

Louisiana Separation Plan Builds Downstream Magnet Chain

Aclara plans to send material from Carina to Louisiana for separation and processing. The US site will produce rare earth metals and alloys, moving the project beyond mine supply into downstream magnet material preparation.

This structure matters because rare earth security depends on more than mining. Mixed rare earth concentrate must be separated, refined, converted into metals and alloyed before it can support permanent magnet production.

The Louisiana processing route could therefore create a more integrated Brazil-US rare earth chain. It links Brazilian ionic clay-style rare earth resources with US separation, metal and alloy capacity.

Public-sector support strengthens the project’s strategic profile. The US International Development Finance Corporation provided $5mn for Carina’s development, while Louisiana granted $46mn in tax incentives to accelerate the separation project.

For western magnet manufacturers, Aclara’s model offers potential supply diversification. The company could provide NdPr, dysprosium and terbium units into a market where downstream users are actively seeking non-China material.

However, execution remains critical. The project must move through construction, commissioning, ramp-up and qualification before it can become a reliable supply source for magnet makers and strategic customers.

The Metalnomist Commentary

Aclara’s plan shows that rare earth competitiveness now depends on linking mine output with separation and metal conversion. The Brazil-Louisiana route could become strategically important if it delivers heavy rare earth volumes into the Americas magnet supply chain.

USA Rare Earth Funding Could Accelerate the US Mine-to-Magnet Supply Chain

USA Rare Earth

USA Rare Earth funding could become a major turning point for the US mine-to-magnet supply chain. The company agreed to receive $1.6bn in federal support tied to domestic rare earth development. That package includes direct funding, a large secured loan, and equity-linked participation. As a result, USA Rare Earth funding could speed up one of the most ambitious critical minerals buildouts in the United States.

The significance goes beyond mining alone. USA Rare Earth plans to expand across extraction, processing, metal-making, alloy production, and magnet manufacturing. That full-chain strategy matters because heavy rare earth elements remain one of the weakest links in US industrial security. Therefore, the project is aimed at supply chain depth, not just raw material output.

The funding model is also notable. Commerce will receive shares and warrants rather than rely only on subsidies. The company said this structure aligns taxpayer returns with institutional investor interests. Meanwhile, it avoids the need for direct government price supports or offtake guarantees. That makes the support framework different from earlier strategic minerals deals.

US Mine-to-Magnet Supply Chain Ambition Moves Closer to Industrial Scale

The US mine-to-magnet supply chain plan at Round Top is broad and vertically integrated. USA Rare Earth intends to extract 40,000 metric tonnes per day of rare earth feedstock. Commercial production is targeted for 2028. As a result, the project is being positioned as a major domestic source of strategic materials.

Processing capability is central to the strategy. The company plans to process 8,000 t/yr of third-party mixed rare earth concentrates, heavy rare earth elements, and critical mineral oxides. That includes dysprosium, terbium, gallium, and several other critical materials. Therefore, the facility aims to serve both rare earth and wider advanced materials markets.

Downstream manufacturing makes the plan more important. USA Rare Earth will build 10,000 t/yr of heavy rare earth metal-and-alloy making and strip-casting capacity. It also plans to increase neodymium-iron-boron magnet capacity to 10,000 t/yr. Consequently, the project targets one of the most valuable and strategically sensitive parts of the supply chain.

Heavy Rare Earth Elements Remain the Real Strategic Prize

Heavy rare earth elements are the most strategically important part of this story. Dysprosium and terbium are essential for high-performance permanent magnets. Those magnets support defense systems, electric vehicles, robotics, and advanced industrial equipment. Therefore, domestic access to heavy rare earth elements carries much greater significance than headline tonnage alone.

The project also reflects a broader US policy shift. Washington increasingly wants domestic production of critical materials tied to semiconductors, defense, and advanced manufacturing. USA Rare Earth funding fits that trend by linking industrial policy with long-term private capital. Meanwhile, the company also raised $1.5bn from outside investors, which strengthens its financing base.

This move also invites comparison with other rare earth support models. The Department of Defense previously backed MP Materials with investment, offtake, and price support mechanisms. By contrast, USA Rare Earth is using a structure built more around loans and equity participation. As a result, the US is testing different ways to build strategic supply without relying on a single policy template.

The Metalnomist Commentary

This is not just a mining story. It is a supply chain architecture story centered on processing and magnet capability. If USA Rare Earth executes well, it could become one of the clearest examples of how industrial policy reshapes critical minerals markets.

USA Rare Earth Yttrium Metal Pour Strengthens Downstream Rare Earth Strategy

USA Rare Earth

USA Rare Earth yttrium metal production has reached a commercial milestone after the company completed its first pour through wholly owned subsidiary Less Common Metals. The yttrium metal was produced at LCM’s Cheshire site in the UK with purity of 99-99.5%.

The company did not disclose production volume. However, the first commercial pour is strategically important because it moves USA Rare Earth further downstream from rare earth resource development into metal-making capability.

USA Rare Earth yttrium metal output supports the company’s broader plan to serve aerospace, defense and advanced manufacturing customers. These sectors need reliable rare earth metals, alloys and magnet-related materials from supply chains outside China-dominated processing routes.

The milestone follows USA Rare Earth’s acquisition of Less Common Metals in September 2025 for $125mn. It also comes shortly after the company took control of the Round Top heavy rare earth project in Texas, where commercial production is scheduled to begin in 2028.

Less Common Metals Adds Rare Earth Metal-Making Capacity

Less Common Metals gives USA Rare Earth an established metal-making platform before Round Top enters production. This is important because rare earth supply security depends on more than mining and oxide production.

Rare earth oxides must be converted into metals and alloys before they can support magnets, aerospace materials, defense systems and other advanced industrial applications. Metal conversion remains one of the most important bottlenecks in western rare earth supply chains.

LCM has 1,500 t/yr of metal-making capacity. The company also plans to add 26,000 t/yr of strip casting capacity in the UK, US and France by 2030.

That planned expansion could give USA Rare Earth a stronger position in downstream magnet and alloy supply. Strip casting is especially relevant for producing rare earth alloy feedstock used in permanent magnet manufacturing.

Yttrium has important applications in aerospace, defense, ceramics, phosphors, electronics, superalloys and advanced materials. While it does not receive the same attention as neodymium or dysprosium, yttrium remains strategically relevant because it supports high-performance material systems.

USA Rare Earth yttrium metal production therefore shows that the company is targeting a broader rare earth platform. It is not only focused on magnet rare earths, but also on heavy rare earth and specialty material supply chains.

Round Top Could Link Extraction, Oxides and Metals

The Round Top heavy rare earth project is central to USA Rare Earth’s long-term strategy. The company took over the Texas project in March, with commercial production planned for 2028.

Round Top is expected to support future yttrium extraction and broader heavy rare earth output. When combined with oxide processing and LCM’s metal-making capability, the project could create a more integrated rare earth supply chain.

This integration matters for US industrial policy. Western governments are trying to reduce dependence on China not only for rare earth mining, but also for separation, metal conversion, alloying and magnet production.

USA Rare Earth’s model addresses several of those links. Round Top provides the upstream resource base, oxide processing supports chemical conversion, and LCM adds rare earth metal production expertise.

The first yttrium metal pour does not yet prove full-scale supply. But it demonstrates that USA Rare Earth now has a working downstream route while it prepares Round Top for commercial production.

For aerospace and defense buyers, this could be valuable. Qualification cycles are long, and customers often need proven process capability before committing to strategic materials supply.

The next challenge will be scale. USA Rare Earth must align Round Top development, oxide processing, LCM capacity and customer qualification into a reliable commercial system.

The Metalnomist Commentary

USA Rare Earth’s first yttrium metal pour shows that rare earth competition is moving beyond mining projects. The real strategic value will come from linking heavy rare earth resources with oxide processing, metal conversion and alloy capacity for defense and advanced manufacturing.

Serra Verde Rare Earth Financing Strengthens Brazil’s Position in Heavy Rare Earth Supply

DFC, Brazil

Serra Verde rare earth financing marks a major strategic step for Brazil’s rare earth industry. The US International Development Finance agency has provided a $565mn package to Serra Verde. The funding includes an option for the US government to take a minority equity stake. As a result, Serra Verde rare earth financing now carries both industrial and geopolitical weight.

This matters because Serra Verde is already producing from its Pela Ema ionic clay deposit in Brazil. The operation entered commercial production in 2024 and currently produces 5,000 t/yr of total rare earth oxides. Its output includes dysprosium, erbium, neodymium, and praseodymium. Therefore, Serra Verde rare earth financing supports an existing project rather than a distant concept.

The funding also arrives at a time when western governments are moving more aggressively into critical minerals. Recent DFC activity has already expanded into copper, tungsten, and other strategic materials. Consequently, Serra Verde rare earth financing fits a much broader push to secure non-Chinese supply routes.

Brazil Rare Earth Project Gains Capital for Expansion and Strategic Relevance

The Brazil rare earth project will use the funding to refinance existing loans and expand capacity. Serra Verde aims to raise output to 6,500 t/yr of total rare earth oxides by 2027. That increase may look modest in absolute terms, but it matters in a market where diversified rare earth supply remains scarce. As a result, the Brazil rare earth project gains both financial flexibility and a clearer growth path.

The ionic clay nature of the deposit adds further importance. Ionic clay rare earths are especially relevant because they can contain valuable magnet and heavy rare earth elements. That makes Serra Verde more strategically attractive than a simple bulk rare earth project. Therefore, Serra Verde rare earth financing strengthens a part of the supply chain that many western buyers want to expand.

The equity option also deserves attention. A financing structure that includes a possible government minority stake suggests unusually strong strategic interest. This is not only about debt support or project refinancing. Meanwhile, it signals that Brazil’s rare earth sector is moving closer to formal alignment with western supply chain security goals.

Heavy Rare Earth Supply Diversification Gives Brazil More Strategic Value

Heavy rare earth supply remains one of the most sensitive areas in the critical minerals market. Dysprosium and similar elements are essential for advanced magnets and high-performance industrial uses. Projects that can produce these materials outside concentrated supply chains attract far more attention than simple reserve size alone. Consequently, Serra Verde rare earth financing helps position Brazil more clearly in the strategic supply map.

Brazil’s wider resource base reinforces that story. The country holds one of the world’s largest rare earth reserve positions and is already drawing more developer attention. Companies such as Aclara, Brazilian Rare Earths, and Meteoric are also advancing projects there. Therefore, Serra Verde rare earth financing may become a signal for broader investment momentum across Brazil.

The broader implication is clear. Supply chain diversification is no longer only about finding resources. It is about financing operating projects, expanding production, and tying new supply into aligned trade relationships. As a result, Brazil is becoming more important not just as a resource holder, but as a future processing and supply partner.

The Metalnomist Commentary

This deal matters because it supports a producing rare earth asset with real expansion potential. Serra Verde is now moving beyond startup status and into strategic scale-up territory. If output rises as planned, Brazil could gain a much stronger role in non-Chinese rare earth supply over the next few years.

Cleveland-Cliffs Rare Earths Plan Stalls on US Refining Bottleneck

Cleveland-Cliffs

Cleveland-Cliffs rare earths ambitions have been put on hold as limited US refining capacity weakens the economics of upstream exploration. The integrated steelmaker said it has halted plans to shift part of its mining strategy toward rare earths because domestic processing infrastructure remains too limited.

The decision highlights a central weakness in the US critical minerals strategy. Finding rare earth mineralisation is only the first step. Without refining, separation and downstream conversion capacity, upstream resources cannot easily become commercial supply.

Cleveland-Cliffs rare earths plans had gained attention because the company owns mining assets and tailings basins in traditional US iron ore regions. Geological surveys last year identified signs of rare earth mineralisation at two company-owned sites, one in Michigan’s Upper Peninsula and another in Minnesota.

However, chief executive Lourenco Goncalves said the economics depend on domestic refining capability. He said that infrastructure remains extremely limited in the US, making rare earth development difficult without external processing support.

US Refining Gap Limits Critical Minerals Development

Cleveland-Cliffs is not planning to build rare earth refining capacity on its own. The company said the process is capital-intensive, and the investment case remains weak without a broader domestic refining ecosystem.

This is strategically important because rare earth supply chains are highly segmented. Mining, beneficiation, separation, refining, metal conversion, alloying and magnet manufacturing all require different capabilities.

The US has focused heavily on rare earth resource development, but refining and separation remain among the most difficult parts of the value chain. These stages require chemical processing expertise, environmental controls, long permitting timelines and large capital commitments.

Cleveland-Cliffs rare earths development therefore depends on infrastructure beyond its own mining footprint. The company said it remains positioned to enter the market when viable domestic refining capacity becomes available, whether through government-backed projects or third-party investments.

This approach is cautious but realistic. A steelmaker with mineral resources may identify rare earth potential in ore bodies or tailings, but it cannot easily monetise those materials without a customer-ready processing route.

The decision also shows why tailings-based critical minerals projects are harder than they appear. Tailings may contain valuable elements, but recovery depends on grade, mineralogy, processing cost, environmental permitting and access to refining capacity.

For the US government, the message is clear. Critical mineral independence cannot rely only on resource mapping. It needs industrial processing capacity that gives miners and materials companies a practical route to market.

Rare Earth Opportunity Remains Conditional on Policy and Processing

Cleveland-Cliffs had explored rare earths as part of a broader response to rising US-China trade tensions and Washington’s push for critical material independence. The company’s historic identity as an ore producer made the idea strategically plausible.

Cliffs originally operated as an iron ore producer before becoming a major US steelmaker. It expanded downstream in 2020 by acquiring AK Steel and most of ArcelorMittal’s US operations.

That history gives the company mining expertise, industrial assets and a domestic manufacturing base. But rare earths are not the same as iron ore or steel. They require a much more specialised chemical and metallurgical value chain.

Rare earth elements are key feedstocks for electric vehicle motors, semiconductors, wind power, solar technologies, defence systems and advanced electronics. This makes them strategically valuable, but also politically sensitive.

The US wants to reduce dependence on China, which dominates many rare earth processing and magnet supply chains. But companies still need bankable refining options before upstream projects can move forward.

Cleveland-Cliffs rare earths strategy may therefore return if domestic refining capacity expands. Government-backed projects, third-party processors or integrated separation facilities could change the economics.

Until then, the company appears unwilling to commit capital to a market where upstream potential is disconnected from downstream processing. That reflects discipline, but also exposes a national supply-chain gap.

The broader implication is that critical minerals policy must connect every stage of the chain. Exploration without refining creates stranded potential. Refining without feedstock creates underused capacity. Magnet and electronics supply chains need both.

The Metalnomist Commentary

Cleveland-Cliffs’ decision shows that the US rare earth challenge is not only geological. The real bottleneck is processing infrastructure, and without it, even strategically located resources can remain commercially stranded.

Ucore Secures $18M DOD Grant to Expand U.S. Rare Earth Separation Plant

Ucore Rare Metals

Strategic Metals Complex to Process Key REEs by 2026

Ucore Rare Metals has received $18.4 million from the U.S. Department of Defense to expand its rare earth separation plant in Louisiana, significantly advancing domestic REE processing capabilities. The Focus Keyphrase "Ucore rare earth separation plant" reflects the facility’s rising strategic value amid efforts to reduce U.S. dependence on Chinese supply chains.

This funding increases a previous $4 million agreement with the U.S. Army Contracting Command and will support Phase II development of the Louisiana Strategic Metals Complex (SMC) in Alexandria. The plant aims to commercially separate six critical rare earth elements — including neodymium, praseodymium, and dysprosium — all of which are vital for defense and clean energy technologies.

Kingston Prototype Expansion and Commercial Scale-Up

The DOD grant also backs the expansion of Ucore’s REE separation prototype facility in Kingston, Ontario, enhancing the company’s technical foundation for scaling commercial operations. Together, the Louisiana and Ontario sites will form an integrated North American rare earth supply chain.

Ucore’s SMC facility will process both light and heavy rare earth oxides at commercial volumes. These include materials used in permanent magnets for electric vehicles, wind turbines, and military applications. The company plans to begin construction and initial production in the second half of 2026.

Strengthening U.S. Rare Earth Independence

This investment demonstrates the U.S. government’s commitment to de-risking critical mineral supply chains, especially in response to China's tightening export controls on rare earths. Ucore’s project is one of the few in North America capable of separating multiple rare earth elements at commercial scale.

The development aligns with national defense priorities and the Inflation Reduction Act’s push to localize materials essential to the energy transition and strategic manufacturing.

The Metalnomist Commentary

Ucore’s rare earth separation plant, backed by the Department of Defense, signals a decisive step toward reshoring high-value critical mineral processing. With construction slated for 2026, the SMC could become a cornerstone of U.S. rare earth independence in an increasingly geopolitically charged market.

ReElement rare earth scaleup secures $22mn for US critical minerals

ReElement

ReElement rare earth scaleup takes a major step with $22mn in fresh funding. The US refiner will expand production of rare earth oxides, lithium carbonates and other defense critical minerals at its Indiana facilities. As a result, the ReElement rare earth scaleup directly supports Washington’s push for resilient, non Chinese critical mineral supply chains.

Funding package strengthens US rare earth separation capacity

The ReElement rare earth scaleup relies on a blended funding package from private and federal sources. Maxus Capital Group provided a $20mn equipment leasing facility to finance large scale processing equipment. This capital will expand production lines at ReElement’s Marion and Noblesville sites in Indiana.

In parallel, the US Department of Defense awarded ReElement an additional $2mn grant. The DoD support aims to strengthen domestic separation and purification of critical minerals for defense applications. Therefore, the ReElement rare earth scaleup aligns directly with US national security priorities and allied sourcing strategies.

The combined $22mn allows ReElement to move from pilot scale toward more meaningful commercial volumes. However, the company must still demonstrate consistent operations and competitive unit costs against established Asian processors. Successful ramp up would mark a significant milestone for US based rare earth refining.

Patented technology underpins ReElement rare earth scaleup

Advanced processing technology sits at the heart of the ReElement rare earth scaleup. The company uses a patented method to produce 99.5% pure rare earth oxides. These include neodymium, dysprosium and terbium, which are essential for high performance permanent magnets.

ReElement can treat diverse feedstocks, including ores, recycled magnets and manufacturing waste. This flexibility supports both primary mining projects and a growing magnet recycling ecosystem. Meanwhile, the Marion facility also produces lithium carbonate from lithium iron phosphate black mass. That capability links the ReElement rare earth scaleup to battery recycling, not just magnet supply chains.

By combining rare earth separation and lithium carbonate production, ReElement positions itself as a multi stream critical mineral refiner. Therefore, its growth trajectory will matter for magnet makers, EV battery supply chains and defense contractors alike. Investors will watch how quickly the company can qualify products with downstream customers.

The Metalnomist Commentary

ReElement’s progress shows how relatively modest capital injections can unlock strategic capacity in rare earths and battery materials. The mix of DoD backing and private leasing underscores growing comfort with asset light financing structures in critical minerals. Market participants should track offtake deals and product qualification, which will determine whether this scaleup becomes a true pillar of US magnet and battery raw material supply.

Pensana VAC rare earth offtake agreement anchors Western mine-to-magnet strategy

VAC

Pensana VAC rare earth offtake agreement marks a pivotal step in building a Western rare earths supply chain. Pensana will supply mixed rare earth carbonate from its Longonjo project in Angola to Vacuumschmelze (VAC) under a five-year contract. This Pensana VAC rare earth offtake agreement underpins new US magnet capacity and links African upstream resources with Western downstream processing.

Longonjo MREC offtake underpins eVAC’s US magnet build-out

Pensana VAC rare earth offtake agreement will initially channel Longonjo’s MREC into VAC’s growing magnet footprint. Pensana plans to start production at Longonjo in late 2026, targeting 20,000 t/yr of mixed rare earth carbonate. The company ultimately aims to double output to 40,000 t/yr in a second phase.

Meanwhile, VAC is scaling its eVAC permanent magnet plant in Sumter, South Carolina. The Pensana VAC rare earth offtake agreement is designed to support 2,000 t/yr of NdFeB magnet output, rising to 12,000 t/yr by 2029. By locking in MREC feedstock, eVAC can plan long-term capacity and qualify Western supply for automotive, wind and defense customers.

VAC is also racing to develop heavy rare earth-free magnet alloys to reduce dependence on China. Its latest NdFeB alloy eliminates terbium and dysprosium, which are currently produced at scale almost exclusively in China. As a result, the Pensana VAC rare earth offtake agreement complements alloy innovation by anchoring a diversified feedstock base.

US-backed rare earths supply chain gains momentum

The Pensana VAC rare earth offtake agreement is deeply intertwined with US critical minerals policy. eVAC’s executive chairman explicitly linked the deal to US government funding and backing from the US International Development Finance Corporation. Washington sees mine-to-magnet projects as central to national and economic security.

Developing a Western rare earths supply chain has become a strategic priority for the US and its allies. Recent US-Australia critical minerals agreements will co-invest $1bn each in priority projects and accelerate permitting. Against this backdrop, the Pensana VAC rare earth offtake agreement stands out as a commercially concrete move, not just a policy ambition.

Pensana has also reoriented its downstream strategy to align with this policy shift. The company scrapped plans for a UK refinery at Saltend near Hull to focus on US-linked development. In parallel, Pensana signed another offtake for up to 20,000 t/yr of MREC with US refiner ReElement Technologies, further embedding Longonjo into North American supply chains.

The Metalnomist Commentary

The Pensana VAC rare earth offtake agreement shows how quickly the mine-to-magnet landscape is shifting toward US-aligned supply chains. For magnet makers and alloy developers, secure MREC supply from Longonjo reduces China risk and supports long-term contracts with OEMs. The next test will be whether financing, permitting and midstream processing capacity can scale fast enough to match ambitious magnet output targets.

Ex-China Rare Earth Demand to Stay Weak Amid Economic Headwinds and EV Industry Struggles

China Rare Earth

Global demand for rare earth elements (REEs) outside of China is expected to remain subdued in the coming months, as macroeconomic challenges and sluggish industrial activity continue to weigh on end-user sectors. The rare earth market, which plays a crucial role in electric vehicles (EVs), renewable energy, and high-tech manufacturing, has seen only modest demand growth in 2024, with contract negotiations for 2025 suggesting little change ahead.

Muted Demand Growth for Rare Earths in 2025

Market sources across the Atlantic region and Japan report that rare earth consumption has remained steady but unimpressive, with purchasing volumes under discussion for 2025 aligning closely with 2024 levels. Industries that rely on rare earths—including catalysts, phosphors, ceramics, and glassmaking—are waiting for an industrial revival to drive greater demand.

While the automotive magnetics sector has shown signs of recovery, the broader ex-China automotive industry continues to struggle. The weak performance of EV manufacturers outside of China has been a key factor limiting rare earth demand, particularly for neodymium (Nd), praseodymium (Pr), and dysprosium (Dy), which are essential in permanent magnets used in EV motors.

"We don’t see much change in demand next year," said a market participant. "We are expecting similar volumes under supply contracts for most industries and are actively seeking new applications for rare earth materials to offset the weak market conditions."

Inventory Caution Amid Geopolitical and Shipping Disruptions

Another major concern heading into 2025 is inventory management, as companies work to maintain stable supply chains while avoiding overstocking. With high interest rates and tight margins, international trading firms remain cautious about restocking and taking on new commitments.

"We are still being careful about restocking," said a trader. "It looks like rare earth prices might stay low next year, so the margins are narrow."

Further complicating supply chains, shipping disruptions in the Red Sea have extended lead times for Chinese rare earth shipments to up to 12 weeks this year. While container freight rates have softened since their summer peak, they started rising again in late 2024 as businesses rushed to complete shipments ahead of a potential strike by the International Longshoremen’s Association (ILA) in North America.

US Tariffs on Chinese Magnets Could Reshape Market

Looking further ahead, the US' planned 25% tariff on Chinese permanent magnets, set to take effect in 2026, is another factor that could reshape the rare earth market. The move has been welcomed by some companies as a way to level the playing field and support new US-based permanent magnet production, but its actual impact remains uncertain.

The US magnetics industry has taken small steps toward securing domestic supply chains, occasionally sourcing ferro-gadolinium and ferro-dysprosium from the spot market. However, with domestic magnet production still in its early stages, US demand for Chinese rare earth oxides, metals, and alloys remains high. Even when the tariff is implemented, industry experts warn that it may not be enough to significantly reduce reliance on Chinese magnets, as non-China-produced magnets typically command a price premium well above 25%.

Potential Trade War Escalation Under Trump Administration

Adding further uncertainty is president-elect Donald Trump’s proposed 60-200% tariffs on all Chinese imports, which could be implemented after his inauguration in January. While most analysts expect rare earth materials to be excluded due to US dependence on China, heightened geopolitical tensions and the increasing focus on critical minerals could lead to unexpected policy shifts.

As 2025 approaches, market participants remain watchful of potential developments in US-China trade relations, as any changes could significantly impact global rare earth supply and pricing dynamics.

Conclusion

Despite some recovery in automotive magnetics, overall rare earth demand outside China is expected to remain weak in 2025 due to macroeconomic headwinds, EV industry struggles, and cautious inventory management. The US' planned tariffs on Chinese magnets could reshape long-term supply chains but are unlikely to reduce reliance on Chinese rare earths in the near term. Meanwhile, trade policy uncertainties under the Trump administration add another layer of unpredictability for rare earth markets going forward.

ReElement Rare Earth Processing Award Strengthens US Mine-to-Magnet Strategy

ReElement

ReElement rare earth processing has gained fresh support from the US Department of Defense through a $2mn award to expand separation capacity in Marion, Indiana. The funding reflects Washington’s continued push to reduce reliance on Chinese-dominated rare earth supply chains and build domestic processing capacity for defense and commercial applications.

The two-year award will support processing of ores, recycled magnets, and manufacturing waste. This is important because the US rare earth supply chain needs more than new mines. It also needs refining, separation, recycling, and oxide production capacity that can feed permanent magnet manufacturing.

ReElement rare earth processing uses chromatography-based refining technology to produce high-purity rare earth oxides. These oxides are used in permanent magnets for defense systems, electric motors, electronics, and other advanced industrial applications.

Rare Earth Separation Remains the Critical Bottleneck

Rare earth separation is one of the most important weaknesses in the Western critical minerals supply chain. Mining projects can produce concentrates, but those materials must still be separated and refined into usable oxides before they can support magnet production.

The Department of Defense award targets that gap. By supporting ReElement rare earth processing in Indiana, the US is trying to expand the domestic industrial base around materials that are essential for missiles, aircraft, radar systems, robotics, electric vehicles, wind power, and precision electronics.

The funding also covers recycled magnets and manufacturing waste, which could strengthen circular supply channels. Recycling cannot replace primary supply entirely, but it can reduce dependence on imported feedstock and improve resilience when geopolitical tensions disrupt traditional flows.

Defense Funding Supports the 2027 Mine-to-Magnet Initiative

The award is part of the Department of Defense’s 2027 mine-to-magnet initiative. That strategy aims to connect raw material sourcing, separation, oxide production, metal making, alloying, and magnet manufacturing inside a more secure domestic and allied supply chain.

The funding comes through the Industrial Base Analysis and Sustainment program. Since 2014, the program has invested more than $2.6bn across 207 projects to expand US industrial base capacity. This shows that rare earths are now treated as a defense-industrial issue, not only a mining or technology issue.

The delayed announcement also highlights the importance of continuity in critical minerals policy. Government shutdowns and budget delays can slow execution, but the strategic direction remains clear. The US wants more domestic capacity for rare earth processing, especially for materials tied to permanent magnets and national security.

The Metalnomist Commentary

The ReElement award is small in dollar terms but important in strategic direction. The US rare earth challenge will not be solved by mining alone; the real contest is in separation, refining, recycling, and magnet-ready material production.

Lynas samarium oxide output marks another step in building separated heavy rare earth capacity

Lynas samarium oxide

outside China. Australian producer Lynas Rare Earths has achieved first production of samarium oxide at its Malaysian refinery, adding a third separated heavy rare earth material to its commercial product line.

The milestone expands Lynas’ separated heavy rare earth portfolio beyond terbium and dysprosium. The company said it is now the only commercial producer of separated samarium, terbium, and dysprosium outside China.

Lynas samarium oxide output is strategically important because heavy rare earth separation remains one of the most concentrated parts of the global critical minerals chain. China still dominates processing, refining, and separation capacity for many rare earth elements used in magnets, defense systems, electronics, and advanced manufacturing.

Heavy Rare Earth Expansion Moves Lynas Up the Value Chain

Lynas is using its Malaysian refinery to move beyond light rare earths and build a broader separated oxide platform. The company plans to add gadolinium, yttrium, and lutetium over the next two years.

The company may also expand into europium, holmium, ytterbium, and erbium if customer agreements justify the required investment. That approach shows how rare earth separation capacity is being shaped by offtake contracts, not only by resource availability.

Lynas samarium oxide output also improves its strategic value to customers seeking non-China supply. Samarium is used in high-performance magnet applications, including samarium-cobalt magnets, which retain magnetic strength under high temperatures and demanding operating conditions.

US and Japan Offtakes Support Rare Earth Supply Security

Lynas’ product expansion is backed by major offtake commitments from the US and Japan. The company recently signed a binding letter of intent with the US Department of Defence for a $96 million light and heavy rare earth oxide supply deal.

The company has also agreed to sell at least 50pc of its heavy rare earth output to Japan Australia Rare Earths until 2038. These agreements underline Japan’s and the US’ efforts to secure rare earth supply chains for defense, energy, electronics, and advanced industrial uses.

Pricing also supports Lynas’ expansion strategy. Japan Australia Rare Earths and the US Department of Defence have both agreed to buy Lynas’ neodymium-praseodymium oxide at a floor price of at least $110/kg. Lynas’ average realised rare earth sales price rose to A$68.40/kg in July-December 2025, from A$44.60/kg a year earlier.

Lynas produced 6,375t of rare earth oxide in July-December 2025, including 3,407t of neodymium-praseodymium oxide. Output rose by 19pc on the year despite a month of lost production caused by severe power shortages at its Western Australia operations.

The Metalnomist Commentary

Lynas samarium oxide output shows that rare earth security depends on separation capability, not just mining. The next competitive frontier will be reliable, contract-backed production of specific heavy rare earth oxides outside China.

Ucore Metallium REE supply partnership advances US rare earth refining

Ucore Rare Metals

The Ucore Metallium REE supply partnership aims to anchor feedstock for a new US rare earth refinery. The Ucore Metallium REE supply partnership focuses on supplying Ucore’s planned Alexandria, Louisiana facility with reliable REE concentrates. As a result, the Ucore Metallium REE supply partnership strengthens North American efforts to build a non-Chinese rare earth value chain.

Ucore Metallium REE supply partnership targets flexible feedstock and new technology

The partnership will develop a modular US refining solution for varied rare earth feedstocks. Ucore and Metallium plan to process conventional concentrates and alternative materials such as magnet scrap and industrial waste. Therefore, the refinery should produce separated rare earth oxides from both primary and recycled sources.

Metallium contributes both exploration assets and metal recovery technology development. Its portfolio in Western Australia and Quebec is prospective for niobium, rare earths and gold. Meanwhile, Metallium holds exclusive rights to Flash Joule Heating technology from Rice University. Ucore intends to integrate this technology into its refining flowsheet to lower energy use and improve recoveries.

This technology driven approach supports higher-margin, lower-footprint REE separation. It also positions the refinery to handle evolving waste streams from magnets and other advanced materials. Over time, this flexibility could become a key differentiator in a crowded rare earth processing market.

Alexandria refinery funding and upstream REE supply building

The Alexandria refinery already has important policy and upstream backing. In May, Ucore secured an $18.4mn funding agreement from the US Department of Defense. This support underlines the strategic importance of domestic rare earth processing for defence and advanced manufacturing.

In August, Ucore signed a non-binding letter with Critical Metals for long term concentrate offtake. The agreement covers 10,000 metric tonnes per year of rare earth concentrate. Together with the Ucore Metallium REE supply partnership, this gives Ucore multiple feedstock options. Therefore, the company reduces its dependence on any single mine or jurisdiction.

As the refinery advances, Ucore will need to demonstrate technical performance and commercial scale. However, the mix of DoD funding, multiple feedstock partners and novel processing technology offers a strong platform. It also aligns with broader US and allied policies to diversify rare earth supply chains away from China.

The Metalnomist Commentary

Ucore’s collaboration with Metallium shows how processing innovation and flexible feedstock strategies now sit at the heart of rare earth security. Flash Joule Heating plus magnet scrap recovery could help bridge the gap between limited Western mines and rising oxide demand. Market participants should watch pilot performance at Alexandria and how quickly Ucore converts non-binding offtakes into bankable contracts.

CREG Rare Earth Separating Plant Strengthens China’s Downstream Processing Base

China Rare Earth Group

CREG rare earth separating plant plans in Guangdong show that China is still expanding control over the most important midstream stage of the rare earth value chain. China Rare Earth Group will build a new rare earth separating production line in Conghua district of Guangzhou through its wholly owned subsidiary Guangzhou Jianfeng.

The CREG rare earth separating plant will require investment of 216mn yuan and is designed for 3,000 t/yr of rare earth separation capacity. The first phase will have 350 t/yr of capacity and will focus on high-end customised rare earth products.

The CREG rare earth separating plant matters because separation remains one of the most strategic bottlenecks in rare earth supply chains. Mining alone does not create usable industrial material. Rare earth ores and concentrates must be separated, purified and converted into products that can feed magnets, phosphors, catalysts, electronics and defence applications.

Guangzhou Jianfeng plans to relocate because its old site has limited quality improvement and sustainable development. The new Conghua facility is intended to support rare earth deep-processing products and new materials manufacturing.

Guangdong Project Targets Higher-Value Rare Earth Products

The Guangdong project is not simply a volume expansion. Its first phase will focus on customised high-end products, indicating that CREG wants stronger capability in specialised rare earth materials rather than only bulk separation.

This is important because rare earth demand is becoming more application-specific. Magnet makers, electronics producers, optical materials suppliers and defence manufacturers require tighter purity, consistency and product tailoring.

The move also supports China’s strategy of keeping more value inside its rare earth chain. China already dominates mining quotas, separation, metal-making and magnet production. Additional customised separation capacity strengthens that downstream control.

Guangzhou Jianfeng has not disclosed the launch date for the first phase or the full construction and start-up timeline. However, the decision to build the plant shows continued capital allocation into rare earth processing despite global efforts to diversify supply away from China.

The location in Guangdong is also relevant. Guangdong is a major manufacturing province with strong links to electronics, advanced materials and export-oriented industrial supply chains. A new separation and deep-processing platform there could improve service to high-specification customers.

High-Purity Separation Reinforces CREG’s Strategic Role

CREG’s wider separation platform is also expanding through other subsidiaries. Yongzhou Rare Earth in Hunan has already put a 5,000 t/yr rare earth separating project into operation.

The Yongzhou facility has achieved purities of 99.99-99.999% for several rare earth products, including europium, terbium, yttrium, thulium, ytterbium and lutetium. These high-purity materials are critical for advanced applications where ordinary commercial-grade products are not sufficient.

Heavy and specialty rare earths such as terbium, yttrium and lutetium are especially strategic. They support magnets, lasers, phosphors, ceramics, medical imaging, defence systems and other high-performance technologies.

CREG’s financial performance also improved. Revenue rose by 13% year on year to 820.74mn yuan in January-March, while profit increased by 91% to 138.55mn yuan.

The company also posted 2025 revenue of 3.18bn yuan, up 5.1% from the previous year. Net profit reached 172.57mn yuan, reversing a loss of 286.9mn yuan in 2024.

That recovery gives CREG more room to invest in downstream capacity. It also shows that China’s rare earth sector is moving from price volatility and consolidation toward higher-value processing and specialised product growth.

For global buyers, the message is clear. While the US, Europe, Japan and Australia are trying to build non-China rare earth supply chains, China is not standing still. It is expanding separation capacity, improving purity and deepening its manufacturing advantage.

The Metalnomist Commentary

CREG’s Guangdong project reinforces the real challenge in rare earth diversification: separation and customised processing remain the decisive bottlenecks. Western supply chains cannot compete with China by mining alone; they need high-purity, application-ready material at industrial scale.