USA Rare Earth Yttrium Metal Pour Strengthens Downstream Rare Earth Strategy

USA Rare Earth

USA Rare Earth yttrium metal production has reached a commercial milestone after the company completed its first pour through wholly owned subsidiary Less Common Metals. The yttrium metal was produced at LCM’s Cheshire site in the UK with purity of 99-99.5%.

The company did not disclose production volume. However, the first commercial pour is strategically important because it moves USA Rare Earth further downstream from rare earth resource development into metal-making capability.

USA Rare Earth yttrium metal output supports the company’s broader plan to serve aerospace, defense and advanced manufacturing customers. These sectors need reliable rare earth metals, alloys and magnet-related materials from supply chains outside China-dominated processing routes.

The milestone follows USA Rare Earth’s acquisition of Less Common Metals in September 2025 for $125mn. It also comes shortly after the company took control of the Round Top heavy rare earth project in Texas, where commercial production is scheduled to begin in 2028.

Less Common Metals Adds Rare Earth Metal-Making Capacity

Less Common Metals gives USA Rare Earth an established metal-making platform before Round Top enters production. This is important because rare earth supply security depends on more than mining and oxide production.

Rare earth oxides must be converted into metals and alloys before they can support magnets, aerospace materials, defense systems and other advanced industrial applications. Metal conversion remains one of the most important bottlenecks in western rare earth supply chains.

LCM has 1,500 t/yr of metal-making capacity. The company also plans to add 26,000 t/yr of strip casting capacity in the UK, US and France by 2030.

That planned expansion could give USA Rare Earth a stronger position in downstream magnet and alloy supply. Strip casting is especially relevant for producing rare earth alloy feedstock used in permanent magnet manufacturing.

Yttrium has important applications in aerospace, defense, ceramics, phosphors, electronics, superalloys and advanced materials. While it does not receive the same attention as neodymium or dysprosium, yttrium remains strategically relevant because it supports high-performance material systems.

USA Rare Earth yttrium metal production therefore shows that the company is targeting a broader rare earth platform. It is not only focused on magnet rare earths, but also on heavy rare earth and specialty material supply chains.

Round Top Could Link Extraction, Oxides and Metals

The Round Top heavy rare earth project is central to USA Rare Earth’s long-term strategy. The company took over the Texas project in March, with commercial production planned for 2028.

Round Top is expected to support future yttrium extraction and broader heavy rare earth output. When combined with oxide processing and LCM’s metal-making capability, the project could create a more integrated rare earth supply chain.

This integration matters for US industrial policy. Western governments are trying to reduce dependence on China not only for rare earth mining, but also for separation, metal conversion, alloying and magnet production.

USA Rare Earth’s model addresses several of those links. Round Top provides the upstream resource base, oxide processing supports chemical conversion, and LCM adds rare earth metal production expertise.

The first yttrium metal pour does not yet prove full-scale supply. But it demonstrates that USA Rare Earth now has a working downstream route while it prepares Round Top for commercial production.

For aerospace and defense buyers, this could be valuable. Qualification cycles are long, and customers often need proven process capability before committing to strategic materials supply.

The next challenge will be scale. USA Rare Earth must align Round Top development, oxide processing, LCM capacity and customer qualification into a reliable commercial system.

The Metalnomist Commentary

USA Rare Earth’s first yttrium metal pour shows that rare earth competition is moving beyond mining projects. The real strategic value will come from linking heavy rare earth resources with oxide processing, metal conversion and alloy capacity for defense and advanced manufacturing.

USA Rare Earth Serra Verde Acquisition Builds Ex-China Magnet Supply Chain

Serra Verde Group

USA Rare Earth Serra Verde acquisition will give the US rare earth producer direct access to one of the most important heavy rare earth projects outside China. The company has agreed to acquire Brazil’s Serra Verde Group for $2.8bn, accelerating its strategy to build a fully integrated mine-to-magnet supply chain.

The deal includes $300mn in cash and 126.85mn USA Rare Earth shares. After completion, USA Rare Earth shareholders will own 66% of the combined company, while Serra Verde shareholders will own 34%.

USA Rare Earth Serra Verde acquisition is strategically important because Serra Verde owns the Pela Ema ionic clay mine in Brazil. The project targets production of 6,400 t/yr of rare earth oxides by the end of 2027, with plans to double output later.

The acquisition gives USA Rare Earth exposure to four key magnet rare earth elements: neodymium, praseodymium, dysprosium and terbium. These materials are essential for high-performance permanent magnets used in electric vehicles, wind turbines, robotics, aerospace, defence systems and advanced industrial motors.

The transaction also strengthens the company’s position in yttrium. Initial Serra Verde output is expected to include 1,534 t/yr of yttrium, a material whose price has risen sharply in the US market and which has strategic applications in ceramics, phosphors, electronics, alloys and defence-related materials.

Serra Verde Adds Heavy Rare Earth Feedstock and Price-Floor Protection

Serra Verde’s Pela Ema project gives USA Rare Earth a near-term rare earth oxide production base. Ionic clay deposits are strategically attractive because they can contain valuable heavy rare earths such as dysprosium and terbium.

Initial planned output of 6,400 t/yr of rare earth oxides is expected to include 164 t/yr of dysprosium and 29 t/yr of terbium. These are small volumes compared with light rare earths, but they carry high strategic value because they improve magnet performance in high-temperature applications.

Dysprosium and terbium are especially important for permanent magnets used in EV traction motors, wind turbine generators, industrial robotics, guided systems and aerospace components. Without these elements, magnets can lose performance under heat and stress.

The deal also includes a 15-year offtake agreement previously signed by Serra Verde with a special-purpose vehicle funded by US government agencies, including the Department of Commerce and Department of Energy. This gives the project a policy-backed commercial structure rather than relying only on spot-market sales.

The offtake agreement includes price floors for neodymium, praseodymium, dysprosium and terbium. Floors are set at $110/kg for neodymium and praseodymium, $575/kg for dysprosium and $2,050/kg for terbium.

This structure is important because rare earth projects outside China often struggle when prices fall. Price floors can improve project bankability by protecting revenues and reducing the risk that China-linked supply undercuts new producers during market downturns.

Serra Verde will also share 70% of non-China index prices above the floor, net of separation costs. This gives the project exposure to upside while maintaining downside protection.

The company can also monetise non-offtake elements, including yttrium. That flexibility matters because ionic clay resources can contain multiple valuable rare earths beyond the main magnet feedstocks.

The market timing is favourable for heavy rare earth producers. US yttrium oxide prices have risen sharply, while dysprosium and terbium remain high-value magnet materials. Supply chains outside China remain thin, and buyers are increasingly focused on traceable, geopolitically secure material.

However, the acquisition does not remove execution risk. Serra Verde must still deliver target output, manage ramp-up, maintain product quality and connect mine production with separation, metal and magnet capacity.

Mine-to-Magnet Roll-Up Tests Western Rare Earth Integration

USA Rare Earth Serra Verde acquisition is part of a broader roll-up strategy. The company is building its supply chain through acquisitions rather than waiting for long greenfield development timelines.

USA Rare Earth bought UK-based Less Common Metals for $125mn in November. Less Common Metals gives the company rare earth metal and alloy production capability, a critical midstream step between separated oxides and finished magnets.

The company also acquired Texas Mineral Resources for $73mn in March to secure the Round Top heavy rare earth project in Texas. Round Top adds a US-based heavy rare earth resource to the group’s upstream portfolio.

Together, Serra Verde and Round Top are expected to give the combined company 17,100 t/yr of rare earth oxide mining capacity. Separation capacity will total 13,000 t/yr, while expanded metal and magnet-making capacity is planned at 27,500 t/yr and 10,000 t/yr, respectively.

This integration is the key point. Rare earth supply security cannot be solved by mining alone. Ore or concentrate must be separated, refined, converted into metals, alloyed and manufactured into magnets before it can support industrial customers.

Many western rare earth projects fail to cover the full chain. Some have resources but no separation. Others have separation but no heavy rare earth feedstock. Some can produce oxides but lack metal conversion and magnet-making capacity.

USA Rare Earth argues that the merged company will be the only fully integrated magnet supplier outside China. The claim reflects the company’s attempt to combine upstream heavy rare earth resources, separation, metal production and magnet manufacturing in one platform.

That structure could be attractive to customers in defence, aerospace, automotive, robotics and clean energy. These buyers increasingly need non-China supply options that can meet origin, traceability, qualification and security requirements.

The US government-backed offtake component also shows how rare earth supply chains are changing. Western governments are no longer relying only on free-market procurement. They are using price floors, strategic vehicles, financing support and industrial policy to build alternative supply.

Still, integration brings complexity. USA Rare Earth must combine assets across Brazil, Texas, the UK and planned downstream facilities. It must align mining output, separation chemistry, metal production, magnet capacity, customer qualification and government-backed offtake obligations.

The valuation also raises expectations. A $2.8bn acquisition price gives Serra Verde a large strategic premium. The deal will need to deliver heavy rare earth output, stable separation economics and customer demand to justify that value.

The broader market implication is clear. Heavy rare earth supply is becoming the strategic centre of the magnet market. Neodymium and praseodymium remain essential, but dysprosium and terbium determine performance in the most demanding applications.

China still dominates much of the rare earth separation, metal and magnet chain. The USA Rare Earth-Serra Verde deal is an attempt to create an alternative industrial route at scale.

If successful, the combined company could become a rare western platform with upstream resources, heavy rare earth exposure, midstream conversion and downstream magnet capability. If execution slips, it will show again how difficult it is to recreate China’s integrated rare earth ecosystem outside China.

The Metalnomist Commentary

USA Rare Earth Serra Verde acquisition shows that the rare earth race is shifting from single-asset mining stories to integrated supply-chain control. The deal’s real test will be whether USA Rare Earth can turn Brazilian ionic clay output, US heavy rare earth resources, separation capacity and magnet production into a bankable ex-China magnet platform.

Rare Earth Metal Alloy Production Expands as NRE and Ningbo Funeng Plan Baotou Plant

Northern Rare Earth

Rare earth metal alloy production is set to expand in China as Northern Rare Earth and Ningbo Funeng prepare a new plant in Baotou. The project strengthens China’s downstream rare earth value chain at a time when magnet, motor, and advanced materials demand continues to rise.

Northern Rare Earth will invest 112 million yuan to form Northern Funeng New Material with Ningbo Funeng. The joint venture will build a rare earth metal alloy production line in the motor industrial park of Baotou’s rare earth high-tech zone.

The project will require total investment of 290 million yuan. It is designed for 10,000 tonnes per year of rare earth metals, including cerium metal, cerium/praseodymium-neodymium alloy, ferro-dysprosium, and ferro-holmium alloys.

Baotou Project Moves NRE Further Downstream

Northern Rare Earth will hold 51% of the new venture, while Ningbo Funeng will own the remaining stake. The companies have not yet disclosed the construction schedule or expected launch date.

The project gives NRE a broader downstream product base. The company’s metal product structure has previously focused on praseodymium-neodymium metal and lanthanum/cerium metal.

The new line adds high-purity alloys and functional rare earth alloys containing heavy rare earth elements. This is strategically important because dysprosium and terbium are critical for high-performance permanent magnets used in motors, vehicles, robotics, and energy systems.

Alloy Capacity Supports Magnet and Motor Supply Chains

Rare earth metal alloy production is becoming more important as demand grows for permanent magnets and rare earth functional materials. By locating the plant in Baotou, NRE is reinforcing the city’s role as a major rare earth processing and manufacturing hub.

The project is expected to generate annual revenue of about 1.37 billion yuan over an estimated 20-year operating period. Forecast net profit is 24.69 million yuan per year, while the investment payback period is estimated at 12.52 years, including construction.

NRE also expects stronger earnings in 2025. The company forecasts profit of 2.18 billion to 2.36 billion yuan, up sharply from 1 billion yuan a year earlier, supported by higher sales, stronger production, destocking, and improved rare earth prices.

The new joint venture therefore fits a wider industrial strategy. NRE is not only increasing output but also moving toward higher-value alloy products that serve China’s magnet, motor, and advanced manufacturing supply chains.

The Metalnomist Commentary

China is deepening control over rare earth value addition, not only mining and oxide production. The Baotou project shows how alloy capacity is becoming a strategic layer between rare earth separation and high-performance magnet manufacturing.

Inner Mongolia Luneng rare earth metal plant boosts PrNd supply and prices

Inner Mongolia Luneng rare earth

The Inner Mongolia Luneng rare earth metal plant marks another expansion in China's strategic magnet materials capacity. The Inner Mongolia Luneng rare earth metal plant will add 10,000 t/yr of praseodymium-neodymium metal capacity in Baotou. As a result, the Inner Mongolia Luneng rare earth metal plant will further tighten China’s grip on the global rare earth magnet supply chain.

Baotou strengthens its role as China’s rare earth capital

Inner Mongolia Luneng has secured government approval to build a high-purity rare earth metal line in Baotou. The project will sit inside the rare earth new materials industrial complex at Bayan Obo industrial park. This location links the plant directly to upstream rare earth resources and downstream alloy and magnet makers.

The company will invest Yn265.93mn ($37.35mn) to construct the 10,000 t/yr PrNd metal facility. Construction is expected to take 24 months, although no firm start-up date has been disclosed. However, the project clearly targets surging demand from new energy vehicles, wind turbines, robotics and electronics.

Praseodymium-neodymium metal is the core raw material for high-performance permanent magnets. These magnets power traction motors in EVs and generators in modern wind turbines. Therefore, any new PrNd metal capacity in Baotou has direct implications for the global energy transition supply chain.

Praseodymium-neodymium prices climb on tighter spot supply

Spot prices for praseodymium-neodymium metal have risen sharply since late October. Higher oxide feedstock costs, tighter spot availability and stronger magnet sector purchases all support the uptrend. Futures trading on the Zhonglianjin platform has also pushed oxide prices higher, feeding through to metal.

Prices for 99.9pc PrNd metal increased to Yn680-685/kg ex-works by 10 November. That mid-point represents an 11pc gain from late October levels. Meanwhile, 99pc PrNd oxide prices climbed nearly 10pc to Yn557-562/kg over the same period. These moves highlight how quickly sentiment can shift in a relatively concentrated market.

Magnet producers are responding to firm orders from EV, wind and consumer electronics customers. As a result, they are willing to pay higher prices to secure PrNd metal and oxide supplies. In this context, Baotou’s new high-purity capacity could ease domestic tightness while reinforcing China’s pricing influence worldwide.

The Metalnomist Commentary

Luneng’s new PrNd metal project underlines how China continues to invest aggressively along the rare earth magnet value chain. Additional high-purity capacity in Baotou will support local magnet makers but may deepen import dependence for overseas OEMs. Global EV and wind players will closely watch whether new non-Chinese PrNd projects can meaningfully diversify supply before this plant comes online.

Lynas Rare Earth Revenue Nears Four-Year High as NdPr Output Rises

Lynas Rare Earth

Lynas rare earth revenue reached its highest quarterly level in nearly four years in January-March, supported by stronger rare earth oxide production, higher sales volumes and firmer year-on-year pricing. The Australian producer reported total sales revenue of A$265mn, more than double a year earlier and almost one-third higher than the previous quarter.

Lynas rare earth revenue was underpinned by continued ramp-up across the company’s facilities. The result marks its strongest quarterly sales performance since April-June 2022, showing that operational recovery and strategic offtake demand are beginning to translate into stronger commercial performance.

Lynas produced 3,233t of rare earth oxide during the quarter, up 69% from a year earlier and 36% from the previous quarter. Neodymium-praseodymium oxide output rose to 1,996t, up 32% on the year and 42% on the quarter.

The company also produced its first batch of samarium oxide in March, ahead of its original April target. This matters because samarium supports specialised magnet, defence and high-temperature applications, giving Lynas another product line beyond core NdPr supply.

NdPr Volumes and Price Floors Strengthen Revenue Visibility

Lynas’ sales volumes rose to 3,131t in January-March, up 29% from a year earlier and 33% from the previous quarter. Its average selling price was broadly steady quarter on quarter, but increased by 68% on the year to A$84.60/kg.

The stronger pricing environment supported Lynas rare earth revenue at a time when buyers are increasingly focused on non-China supply. NdPr remains the core feedstock for rare earth permanent magnets used in electric vehicles, wind turbines, robotics, industrial motors and defence systems.

The company also secured several major offtake agreements during the quarter. On 16 March, Lynas signed a binding letter of intent with the US Department of Defence covering a $96mn light and heavy rare earth oxide supply deal over more than four years.

That agreement includes a price floor of $110/kg for NdPr. Price floors are strategically important because they protect non-China suppliers from price downturns that could otherwise undermine project economics.

Lynas also expanded its rare earth supply agreement with Japan Australia Rare Earths on 10 March. Under the deal, Jare will buy at least 5,000 t/yr of NdPr oxide at a price floor of $110/kg and 50% of Lynas’ heavy rare earth output until 2038.

Lynas will supply Japanese producers with up to 7,200 t/yr of NdPr oxide and 75% of its heavy rare earth oxide output over the agreement period. This gives Japan a stronger long-term supply channel while giving Lynas more predictable demand.

Heavy Rare Earths and Metal Production Define the Next Growth Phase

Lynas’ stronger quarter comes as western governments and industrial buyers try to build rare earth supply chains outside China. The company already has a strategic position because it combines upstream mining with rare earth processing capability.

The next growth phase will depend on heavy rare earths and downstream metal production. Heavy rare earths such as dysprosium, terbium and samarium are critical for high-performance magnets operating under heat, stress and demanding industrial conditions.

The expanded Japanese agreement gives Lynas a commercial route for future heavy rare earth output. This could strengthen supply security for automotive, electronics, robotics and clean-energy manufacturers seeking alternatives to China-dominated rare earth flows.

Lynas is also exploring rare earth metal production outside China, including a potential project in Vietnam with South Korea’s LS Eco Energy. This step is strategically important because rare earth oxides alone do not complete the magnet supply chain.

Oxides must be converted into metals and alloys before magnet makers can produce finished permanent magnets. Building metal-making capability outside China would move Lynas further downstream and improve its role in the ex-China magnet ecosystem.

The company’s quarterly performance therefore reflects more than a revenue rebound. It shows a shift toward long-term offtake, price protection, heavy rare earth supply and downstream integration.

The Metalnomist Commentary

Lynas rare earth revenue shows that non-China rare earth suppliers are gaining stronger commercial support from governments and strategic buyers. The key test now is whether Lynas can convert higher oxide output into deeper metal and magnet supply-chain capability outside China.

Lynas LS Eco Rare Earth Metals Plan Targets Vietnam Magnet Supply Chain

Lynas, Rare Earth Metals

Lynas LS Eco rare earth metals cooperation could create a new non-China processing route for rare earth metals in Vietnam. Australian rare earths producer Lynas Rare Earths is working with South Korea’s LS Eco Energy on potential rare earth metal production at a planned plant in Vietnam.

The preliminary agreement would see Lynas supply rare earth oxides to LS Eco Energy’s upcoming rare earth metal plant for further processing. The initial focus is samarium, following Lynas’ first samarium oxide output at its Malaysian refinery earlier this month.

Lynas LS Eco rare earth metals cooperation matters because rare earth metal production is a key bridge between separated oxides and permanent magnets. Without metallisation capacity, oxide production alone cannot fully support magnet manufacturing for automotive, defense, aerospace, and clean energy applications.

Samarium Gives the Partnership Strategic Magnet Relevance

Samarium is strategically important because it is used in samarium-cobalt magnets. These magnets retain performance under high temperatures and demanding operating conditions, making them valuable for defense, aerospace, automotive, and advanced industrial systems.

Lynas has positioned itself as the only commercial producer of separated samarium, terbium, and dysprosium outside China. That makes its oxide supply especially relevant for customers seeking diversified rare earth supply chains.

If the preliminary agreement becomes definitive, Lynas could also supply metallised neodymium-praseodymium and selected heavy rare earth products, including samarium, dysprosium, and terbium. This would deepen the partnership beyond one material and support a broader magnet materials platform.

Vietnam Plant Could Support LS Eco’s US Magnet Ambition

LS Eco Energy, owned by LS Cable & System, is trying to build a full rare earth permanent magnet value chain. Its plan includes rare earth metal production in Ho Chi Minh City before eventual permanent magnet production in the US.

The company’s board approved a 28.5bn won investment for the Vietnam plant in December 2025. LS Eco Energy is also conducting a feasibility study for a US permanent magnet plant and holding discussions with authorities in Virginia, where the facility could be located.

The Lynas LS Eco rare earth metals agreement also includes a commitment to negotiate definitive deals and cross-subscribe to about A$30mn of convertible instruments each. This structure suggests both companies want a deeper strategic relationship, not only a simple oxide supply contract.

The Metalnomist Commentary

The Lynas-LS Eco agreement shows that rare earth competition is moving from oxide separation into metal and magnet manufacturing. Vietnam could become an important intermediate node if Lynas’ non-China oxide supply and LS Eco’s magnet strategy are successfully connected.

USA Rare Earth Funding Could Accelerate the US Mine-to-Magnet Supply Chain

USA Rare Earth

USA Rare Earth funding could become a major turning point for the US mine-to-magnet supply chain. The company agreed to receive $1.6bn in federal support tied to domestic rare earth development. That package includes direct funding, a large secured loan, and equity-linked participation. As a result, USA Rare Earth funding could speed up one of the most ambitious critical minerals buildouts in the United States.

The significance goes beyond mining alone. USA Rare Earth plans to expand across extraction, processing, metal-making, alloy production, and magnet manufacturing. That full-chain strategy matters because heavy rare earth elements remain one of the weakest links in US industrial security. Therefore, the project is aimed at supply chain depth, not just raw material output.

The funding model is also notable. Commerce will receive shares and warrants rather than rely only on subsidies. The company said this structure aligns taxpayer returns with institutional investor interests. Meanwhile, it avoids the need for direct government price supports or offtake guarantees. That makes the support framework different from earlier strategic minerals deals.

US Mine-to-Magnet Supply Chain Ambition Moves Closer to Industrial Scale

The US mine-to-magnet supply chain plan at Round Top is broad and vertically integrated. USA Rare Earth intends to extract 40,000 metric tonnes per day of rare earth feedstock. Commercial production is targeted for 2028. As a result, the project is being positioned as a major domestic source of strategic materials.

Processing capability is central to the strategy. The company plans to process 8,000 t/yr of third-party mixed rare earth concentrates, heavy rare earth elements, and critical mineral oxides. That includes dysprosium, terbium, gallium, and several other critical materials. Therefore, the facility aims to serve both rare earth and wider advanced materials markets.

Downstream manufacturing makes the plan more important. USA Rare Earth will build 10,000 t/yr of heavy rare earth metal-and-alloy making and strip-casting capacity. It also plans to increase neodymium-iron-boron magnet capacity to 10,000 t/yr. Consequently, the project targets one of the most valuable and strategically sensitive parts of the supply chain.

Heavy Rare Earth Elements Remain the Real Strategic Prize

Heavy rare earth elements are the most strategically important part of this story. Dysprosium and terbium are essential for high-performance permanent magnets. Those magnets support defense systems, electric vehicles, robotics, and advanced industrial equipment. Therefore, domestic access to heavy rare earth elements carries much greater significance than headline tonnage alone.

The project also reflects a broader US policy shift. Washington increasingly wants domestic production of critical materials tied to semiconductors, defense, and advanced manufacturing. USA Rare Earth funding fits that trend by linking industrial policy with long-term private capital. Meanwhile, the company also raised $1.5bn from outside investors, which strengthens its financing base.

This move also invites comparison with other rare earth support models. The Department of Defense previously backed MP Materials with investment, offtake, and price support mechanisms. By contrast, USA Rare Earth is using a structure built more around loans and equity participation. As a result, the US is testing different ways to build strategic supply without relying on a single policy template.

The Metalnomist Commentary

This is not just a mining story. It is a supply chain architecture story centered on processing and magnet capability. If USA Rare Earth executes well, it could become one of the clearest examples of how industrial policy reshapes critical minerals markets.

China’s Northern Rare Earth to Build 5,000 t/yr Rare Earth Oxide Plant in Baotou

Northern Rare Earth

Northern Rare Earth (NRE), one of China’s leading light rare earth producers, has announced plans to build a rare earth oxide production plant in Baotou, Inner Mongolia. The project, which will be developed in partnership with Changting Golden Dragon, a subsidiary of Xiamen Tungsten, represents a significant step in expanding China’s rare earth separation and processing capacity.

Rare Earth Oxide Project Details

The 457 million yuan ($62.6 million) investment will establish a 5,000 metric ton per year (t/yr) rare earth oxide production line in Baotou’s Kundulun Economic and Technological Development Zone. NRE will hold a 51% stake, while Changting Golden Dragon will own the remaining 49%.

While specific launch dates remain undisclosed, the project aligns with China’s broader strategy of enhancing domestic rare earth processing capacity to maintain its global dominance in the supply of critical materials, including praseodymium, neodymium, lanthanum, and cerium—key elements used in the neodymium-iron-boron (NdFeB) magnet industry.

NRE has also strengthened its partnership with Golden Dragon by investing 105 million yuan in 2022 to expand its equity in the company. The move secured priority supply agreements for praseodymium-neodymium metal, lanthanum metal, and mischmetal lanthanum-cerium products, reinforcing NRE’s role as a strategic supplier within the rare earth industry chain.

NRE's Financial Performance and Market Challenges

NRE’s latest financial report reflects mixed performance trends amid volatile rare earth prices:

• Q3 2024 Revenue: 8.56 billion yuan, a 1.5% increase year-on-year.

• Q3 2024 Net Profit: 359.92 million yuan, up 11% from 2023.

• January-September 2024 Revenue: 21.55 billion yuan, down 14% year-on-year.

• January-September 2024 Net Profit: 405.32 million yuan, a 71% drop from the previous year.

The decline in profitability stems from weaker rare earth prices, driven by sufficient supply and lower-than-expected demand growth. Praseodymium-neodymium (Pr-Nd) metal—one of the most crucial rare earth elements for EV motors, wind turbines, and industrial magnets—saw its average price drop by 28% to 477 yuan/kg ex-works in the first nine months of 2024.

Despite softening rare earth prices, NRE has benefited from strong restocking activity by magnet manufacturers and tighter rare earth mining quotas, which have helped stabilize the Pr-Nd market in recent months.

Conclusion

NRE’s new rare earth oxide plant in Baotou strengthens China’s position as a dominant force in the global rare earth supply chain. With China tightening rare earth mining quotas and demand from the EV and renewable energy sectors expected to rise, NRE’s strategic partnerships and production expansion could bolster its long-term market position. However, price volatility and uncertain global demand remain key challenges for the rare earth industry in 2025.

China Rare Earth Mining Regulations Tighten as Beijing Targets Illegal Supply

China Rare Earth Mining

China rare earth mining regulations are set to become more detailed as Beijing moves to strengthen control over mining, smelting, recycling and trading activity. The industry and information technology ministry has released a draft plan that would impose administrative penalties of up to 5mn yuan for violations.

China rare earth mining regulations already place rare earth production under a state quota system. The latest proposal would clarify penalty levels for companies that mine, smelt, process or trade rare earth materials outside approved channels.

China rare earth mining regulations are strategically important because China remains dominant across global rare earth mining, separation, metal production and magnet supply. Stronger enforcement could tighten unofficial supply and improve state oversight of material flows.

The draft plan released on 28 April sets clearer benchmarks for discretionary penalties. It is aimed at illegal mining, unauthorised smelting, quota breaches, unapproved feedstock use and failures in reporting or traceability.

Quota Enforcement Extends Across Mining, Smelting and Recycling

The draft plan targets enterprises that produce rare earth products beyond state-allocated mining quotas. Companies that conduct smelting without approved quotas would also face fines.

The rules would also cover comprehensive recycling firms that use rare earth ore as feedstock without authorisation. This is important because recycling and secondary processing can become loopholes if ore origin and flow reporting are weak.

Companies that buy, process or sell illegally produced rare earth ore or smelting products would also be penalised. This widens enforcement from producers to the broader trading and processing chain.

Firms that fail to comply with rare earth flow reporting and traceability requirements would face penalties. Companies that refuse or obstruct government supervision and inspection would also be targeted.

This shows that Beijing is not only regulating output volumes. It is building a more detailed control system around material origin, movement, processing rights and end-market access.

Rare earth traceability is becoming more important because these materials are strategic inputs for electric vehicles, wind turbines, robotics, defence systems, aerospace, electronics and high-end manufacturing.

The policy also strengthens China’s ability to monitor both primary and secondary supply. That matters as rare earth scrap recycling grows and as downstream magnet demand continues to increase.

State Control Reinforces China’s Strategic Rare Earth Position

China has tightened control over rare earth resources for more than a decade. The sector has been consolidated under several large state-owned groups to reduce illegal mining, improve environmental oversight and strengthen industrial coordination.

The State Council issued comprehensive rare earth regulations on 29 June 2024 covering mining, smelting, processing, recycling, trading and imports and exports. Those rules took effect on 1 October 2024, but did not define detailed penalty levels.

The latest draft fills that gap. It turns broad regulatory control into a more enforceable administrative system with clearer financial consequences.

China’s two major rare earth groups, Northern Rare Earth and China Rare Earth, now control domestic resources after China Rare Earth consolidated Xiamen Tungsten and Guangdong Rare Earth. Mining, smelting and separation quotas are allocated only to these groups and their affiliates.

Private firms and individuals are prohibited from processing rare earths. This gives Beijing a high level of control over domestic supply channels and industrial output.

From 2025, China also included imported rare earth ore in its quota system. This expanded oversight beyond domestic mining and gave the government more control over imported feedstock entering Chinese smelting and separation plants.

The move is strategically significant. China is treating rare earths as controlled industrial resources rather than ordinary commodities. Production discipline, traceability and export controls are now part of the same policy framework.

For global buyers, tighter regulation could reduce illegal or informal supply flows. It may also increase dependence on approved producers and make rare earth availability more closely tied to Chinese quota and export policy.

The Metalnomist Commentary

China’s rare earth enforcement push shows that Beijing wants full visibility over every stage of the value chain. For western buyers, the risk is clear: rare earth supply is becoming more regulated, more traceable and more politically controlled at the source.

CREG Rare Earth Separating Plant Strengthens China’s Downstream Processing Base

China Rare Earth Group

CREG rare earth separating plant plans in Guangdong show that China is still expanding control over the most important midstream stage of the rare earth value chain. China Rare Earth Group will build a new rare earth separating production line in Conghua district of Guangzhou through its wholly owned subsidiary Guangzhou Jianfeng.

The CREG rare earth separating plant will require investment of 216mn yuan and is designed for 3,000 t/yr of rare earth separation capacity. The first phase will have 350 t/yr of capacity and will focus on high-end customised rare earth products.

The CREG rare earth separating plant matters because separation remains one of the most strategic bottlenecks in rare earth supply chains. Mining alone does not create usable industrial material. Rare earth ores and concentrates must be separated, purified and converted into products that can feed magnets, phosphors, catalysts, electronics and defence applications.

Guangzhou Jianfeng plans to relocate because its old site has limited quality improvement and sustainable development. The new Conghua facility is intended to support rare earth deep-processing products and new materials manufacturing.

Guangdong Project Targets Higher-Value Rare Earth Products

The Guangdong project is not simply a volume expansion. Its first phase will focus on customised high-end products, indicating that CREG wants stronger capability in specialised rare earth materials rather than only bulk separation.

This is important because rare earth demand is becoming more application-specific. Magnet makers, electronics producers, optical materials suppliers and defence manufacturers require tighter purity, consistency and product tailoring.

The move also supports China’s strategy of keeping more value inside its rare earth chain. China already dominates mining quotas, separation, metal-making and magnet production. Additional customised separation capacity strengthens that downstream control.

Guangzhou Jianfeng has not disclosed the launch date for the first phase or the full construction and start-up timeline. However, the decision to build the plant shows continued capital allocation into rare earth processing despite global efforts to diversify supply away from China.

The location in Guangdong is also relevant. Guangdong is a major manufacturing province with strong links to electronics, advanced materials and export-oriented industrial supply chains. A new separation and deep-processing platform there could improve service to high-specification customers.

High-Purity Separation Reinforces CREG’s Strategic Role

CREG’s wider separation platform is also expanding through other subsidiaries. Yongzhou Rare Earth in Hunan has already put a 5,000 t/yr rare earth separating project into operation.

The Yongzhou facility has achieved purities of 99.99-99.999% for several rare earth products, including europium, terbium, yttrium, thulium, ytterbium and lutetium. These high-purity materials are critical for advanced applications where ordinary commercial-grade products are not sufficient.

Heavy and specialty rare earths such as terbium, yttrium and lutetium are especially strategic. They support magnets, lasers, phosphors, ceramics, medical imaging, defence systems and other high-performance technologies.

CREG’s financial performance also improved. Revenue rose by 13% year on year to 820.74mn yuan in January-March, while profit increased by 91% to 138.55mn yuan.

The company also posted 2025 revenue of 3.18bn yuan, up 5.1% from the previous year. Net profit reached 172.57mn yuan, reversing a loss of 286.9mn yuan in 2024.

That recovery gives CREG more room to invest in downstream capacity. It also shows that China’s rare earth sector is moving from price volatility and consolidation toward higher-value processing and specialised product growth.

For global buyers, the message is clear. While the US, Europe, Japan and Australia are trying to build non-China rare earth supply chains, China is not standing still. It is expanding separation capacity, improving purity and deepening its manufacturing advantage.

The Metalnomist Commentary

CREG’s Guangdong project reinforces the real challenge in rare earth diversification: separation and customised processing remain the decisive bottlenecks. Western supply chains cannot compete with China by mining alone; they need high-purity, application-ready material at industrial scale.

Aclara Rare Earth Oxides Plan Links Brazil Mining to US Separation

aclara

Aclara rare earth oxides production plans have been reaffirmed for the Carina project in Brazil, strengthening the company’s role in the emerging Americas rare earth supply chain. The Brazilian rare earth producer expects to produce more than 4,300 t/yr of rare earth oxides from 2028.

Aclara rare earth oxides output is expected to average 4,378 t/yr contained in mixed rare earth concentrate. The planned product mix includes 1,191 t/yr of neodymium-praseodymium, 156 t/yr of dysprosium and 27 t/yr of terbium.

Aclara rare earth oxides are strategically important because NdPr, dysprosium and terbium are key inputs for high-performance permanent magnets. These magnets are used in electric vehicles, wind turbines, robotics, defence systems and advanced industrial motors.

The Carina project is expected to have an 18-year mine life. Production costs are estimated at $29.20/kg of rare earth oxide produced, giving investors and customers a clearer basis for assessing the project’s long-term competitiveness.

Carina Project Adds Heavy Rare Earths to the Americas Supply Base

The Carina project’s value is not limited to light rare earths. Its mixed rare earth concentrate also contains several heavy rare earth elements that are difficult to secure outside China-linked supply chains.

Aclara expects annual output to include 173 t of samarium, 176 t of gadolinium, 10 t of lutetium and 1,160 t of yttrium. These materials add strategic depth to the project because heavy rare earth supply remains highly concentrated and increasingly sensitive to export controls.

Dysprosium and terbium are especially important for magnet performance. They improve heat resistance and magnetic stability in demanding applications such as EV traction motors, wind turbine generators and defence electronics.

The project therefore fits a wider western effort to build alternative rare earth supply chains. Brazil offers mineral potential, while the US provides downstream policy support and processing infrastructure incentives.

Construction at Carina is scheduled to begin in the third quarter of 2026. Initial output is expected in the second half of 2028, followed by ramp-up in 2029.

Louisiana Separation Plan Builds Downstream Magnet Chain

Aclara plans to send material from Carina to Louisiana for separation and processing. The US site will produce rare earth metals and alloys, moving the project beyond mine supply into downstream magnet material preparation.

This structure matters because rare earth security depends on more than mining. Mixed rare earth concentrate must be separated, refined, converted into metals and alloyed before it can support permanent magnet production.

The Louisiana processing route could therefore create a more integrated Brazil-US rare earth chain. It links Brazilian ionic clay-style rare earth resources with US separation, metal and alloy capacity.

Public-sector support strengthens the project’s strategic profile. The US International Development Finance Corporation provided $5mn for Carina’s development, while Louisiana granted $46mn in tax incentives to accelerate the separation project.

For western magnet manufacturers, Aclara’s model offers potential supply diversification. The company could provide NdPr, dysprosium and terbium units into a market where downstream users are actively seeking non-China material.

However, execution remains critical. The project must move through construction, commissioning, ramp-up and qualification before it can become a reliable supply source for magnet makers and strategic customers.

The Metalnomist Commentary

Aclara’s plan shows that rare earth competitiveness now depends on linking mine output with separation and metal conversion. The Brazil-Louisiana route could become strategically important if it delivers heavy rare earth volumes into the Americas magnet supply chain.

Chifeng Gold Laos Rare Earth Output Plan Targets Medium and Heavy Rare Earth Growth

Chifeng Gold

Chifeng Gold Laos rare earth output plans are moving into a faster ramp-up phase as the Chinese diversified mining firm targets higher production from its Mengkang mine this year. The company plans to reach designed output capacity of 3,675t of mixed rare earth oxide at the Laos site.

The Chifeng Gold Laos rare earth output strategy is focused on meeting rising demand from upstream oxide plants. The plan also strengthens China-linked access to medium and heavy rare earth resources outside China’s domestic mining base.

The company produced 998t of rare earth ores at Mengkang in 2025, with sales of 853t and inventories of 145t. The mine only started operating in the third quarter of 2025, meaning 2026 will be an important test of its ramp-up capability.

Chifeng Gold also plans to build a 3,000 t/yr rare earth separation plant in Savannakhet province with Xiamen Tungsten. This would move the Laos platform beyond mining and into early-stage processing, improving value capture and supply-chain control.

Mengkang Ramp-Up Strengthens Medium and Heavy Rare Earth Supply

The Mengkang rare earth project is strategically important because it contains medium and heavy rare earth oxides. These materials remain among the most sensitive parts of the rare earth supply chain because they are essential for high-performance magnets, defense systems, electric vehicles, robotics, wind turbines and advanced electronics.

Chifeng Gold had total proven rare earth resource reserves of 60,000t by the end of 2025. The Mengkang site accounts for 25,500t of medium and heavy rare earth oxide resources, with an average grade of 0.025%.

Some market participants expect the Mengkang project to meet 8-10% of global demand for medium and heavy rare earths once fully operational. If achieved, that would give Laos a more important role in global rare earth supply and strengthen Chifeng Gold’s position in a high-value segment.

Chifeng Gold also holds the Saipan rare earth mining site in Laos. Saipan has proven resources of 32,000t of medium and heavy rare earth oxide, with an average grade of 0.045%.

The presence of both Mengkang and Saipan gives Chifeng Gold a broader Laos rare earth platform. This matters because medium and heavy rare earth supply is difficult to expand quickly, and new projects face technical, environmental and permitting challenges.

The Chifeng Gold Laos rare earth output plan therefore comes at a sensitive time. Global consumers are looking for supply diversification, while Chinese companies are also trying to secure more overseas resources to support oxide separation, metals production and magnet manufacturing.

Xiamen Tungsten Partnership Links Laos Ore to Separation Capacity

Chifeng Gold’s partnership with Xiamen Tungsten gives the Laos rare earth strategy more downstream depth. The two companies signed an agreement in September 2022 to establish Chijin Xiamen Tungsten, a joint venture focused on developing rare earth minerals in Laos.

The joint venture has registered capital of 60mn yuan, or about $8.79mn. Chifeng Gold holds 51%, while Xiamen Tungsten holds 49%.

Chijin Xiamen Tungsten completed its acquisition of the Mengkang project in March 2024 and obtained mining rights from the Laos government in March 2025. This sequence shows that the project has moved from acquisition into operational development within a relatively short period.

Under the partnership, Xiamen Tungsten and its subsidiaries receive priority access to rare earth minerals in Laos. Chifeng Gold will support the joint venture’s registration, launch and policy coordination in Laos.

This arrangement is commercially important because Xiamen Tungsten brings downstream rare earth processing and metals experience. Chifeng Gold brings resource ownership and project development. Together, they can connect mining, separation and downstream supply more effectively.

The planned 3,000 t/yr separation plant in Savannakhet would further strengthen that connection. If delivered, the plant would reduce dependence on exporting raw or semi-processed material and allow more value to remain in the regional processing chain.

Chifeng Gold is also active in other metals. The company holds 583t of gold resources, 590,000t of copper resources, 560,000t of zinc and lead resources, and 80,000t of molybdenum resources.

Its cathode copper output rose by 9.07% on the year to 6,754t in 2025, while sales increased by 9.5% to 6,869t. Copper concentrate output more than doubled to 3,160t, with sales rising to 3,122t.

However, performance across other metals was mixed. Lead concentrate output fell by 9% to 3,680t, while molybdenum concentrate production slipped by 1.6% to 675t.

This broader metals base gives Chifeng Gold diversification, but the rare earth strategy is likely to receive more attention because of its strategic value. Medium and heavy rare earths carry stronger supply-chain importance than most conventional base metal outputs.

The Metalnomist Commentary

Chifeng Gold’s Laos rare earth push shows how Chinese companies are building overseas control in medium and heavy rare earths before supply pressure intensifies. The key issue is whether Laos can move from ore production into reliable separation capacity without becoming only another upstream resource base.

Cerium NdFeB Magnet Project Strengthens Northern Rare Earth’s Downstream Strategy

Northern Rare Earth

Cerium NdFeB magnet project development is becoming a stronger part of China’s rare earth industrial strategy as Northern Rare Earth moves further into cost-optimized permanent magnet materials. The company plans to build a 10,000 t/yr plant in Baotou, Inner Mongolia, through a new joint venture with Ningbo Shuoteng.

The project will produce neodymium-iron-boron magnets containing cerium, linking Northern Rare Earth’s light rare earth resource base with downstream magnet manufacturing. The structure also gives the company a clearer route to absorb cerium supply into higher-value functional materials.

Northern Rare Earth will invest 116mn yuan to form Northern Shuoteng Magnetics with Ningbo Shuoteng, a producer of cerium-iron-boron magnets. The joint venture will require total investment of Yn595mn, with Northern Rare Earth holding 34pc and Ningbo Shuoteng holding the remaining stake.

The cerium NdFeB magnet project will be built in two phases. Each phase will add 5,000 t/yr of capacity. The first phase will require Yn440mn and a 20-month construction period, while the second phase will require around Yn155mn and a similar construction timeline.

Cerium Magnet Demand Supports Light Rare Earth Consumption

Cerium-based magnet production is gaining importance because it can reduce material costs in selected applications. CeFeB magnets are already used in lower-priced electric vehicles, household appliances, two-wheelers, and lower-end motors where cost competitiveness matters more than maximum magnetic performance.

The new cerium NdFeB magnet project shows how China is trying to create more industrial demand for abundant light rare earth elements. Cerium and lanthanum often face weaker pricing dynamics than neodymium and praseodymium because supply growth can exceed high-value demand. Magnet substitution gives producers another channel to improve consumption balance.

Northern Rare Earth said China’s CeFeB magnet output is expected to continue rising in the next few years. The company estimated that China’s CeFeB output reached more than 100,000 t in 2025, showing rapid expansion in cost-sensitive magnet applications.

This trend matters for the broader rare earth supply chain. If cerium-containing magnets continue to gain share in lower-cost motors, they could reduce pressure on more expensive rare earth inputs in certain segments. However, high-performance EV traction motors, wind turbines, aerospace systems, and defense applications will still require stronger magnet chemistries.

Cerium Prices Rise as Destocking Improves Market Balance

Higher CeFeB output has already supported stronger consumption of cerium products in China. Northern Rare Earth said increased use of cerium metal in magnet manufacturing helped lift domestic spot prices for cerium oxide.

Cerium oxide prices have been rising since September 2025. Prices for 99.5-99.9pc cerium oxide were assessed at Yn13,500-14,500/t ex-works, up 28pc at the midpoint from Yn10,500-11,500/t ex-works on 23 September 2024.

The price increase reflects a more constructive market for light rare earth products. Northern Rare Earth said its destocking of lanthanum and cerium products made notable progress in 2025, with sales exceeding production for the first time. Stronger restocking demand inside and outside China also supported the improvement.

The company expects 2025 profits to rise sharply to Yn2.18bn-2.36bn, compared with Yn1bn a year earlier. Higher sales and production of rare earth oxides, metals, functional materials, and permanent magnet motors supported the earnings outlook. Firmer rare earth prices and improved inventory discipline also helped profitability.

The cerium NdFeB magnet project therefore carries both operational and market significance. It is not only a downstream expansion, but also a mechanism for improving the value chain position of cerium. For Northern Rare Earth, this creates a more integrated model from oxide and metal production to functional magnet materials.

The Metalnomist Commentary

Cerium magnet growth shows China’s ability to turn oversupplied light rare earths into usable industrial demand. The key strategic point is not only lower magnet cost, but better control over the full rare earth value chain.

US Rare Earths Supply Gains Momentum as Traxys Partners With Phoenix Tailings

Traxys & Phoenix

US rare earths supply is gaining a stronger commercial platform after Traxys North America partnered with Phoenix Tailings on feedstock sourcing, offtake, and strategic support. The agreement links Phoenix’s rare earth metallization capacity with Traxys’ global trading network at a time when Western buyers are seeking alternatives to China-dominated rare earth supply chains.

The partnership will allow Traxys to provide global feedstock sourcing and downstream metal sales for Phoenix. This is strategically important because rare earth supply security depends not only on mining, but also on conversion into usable metals for magnets, electronics, defence systems, and advanced manufacturing.

US rare earths capacity remains limited, especially in heavy rare earth metals such as dysprosium and terbium. Phoenix produces samarium, yttrium, dysprosium, terbium, and other rare earth elements. These materials are critical for high-performance magnets, aerospace systems, clean energy technologies, and defence-linked applications.

Phoenix Tailings Expands the US Rare Earth Metals Platform

Phoenix Tailings operates a rare earth metallization facility in Exeter, New Hampshire, with current capacity of 200 t/yr of light and heavy rare earth metals. The facility has the potential to expand to 1,000 t/yr, giving the company a meaningful growth pathway in a market where Western metallization capacity remains scarce.

The Traxys Phoenix Tailings partnership also follows Traxys’ investment in Phoenix’s recent $40.2mn financing round. That funding included $30.2mn in equity and $10mn in venture debt from investors including Eni Next, Geodesic Alliance Fund, and Traxys. The investment shows that rare earth processing is attracting capital from both strategic and financial backers.

This matters because US rare earths development has often focused on mining and separation. However, metallization is a key downstream step. Without metal production capacity, rare earth oxides and intermediates still need further processing before they can enter magnet and advanced materials supply chains.

Traxys Strengthens Rare Earth Offtake and Feedstock Reach

Traxys brings commercial reach to Phoenix through feedstock procurement and downstream metal sales. That role can help reduce one of the biggest challenges for emerging rare earth producers: matching reliable input supply with long-term customer demand.

The partnership also fits Traxys’ broader rare earth strategy. Traxys Europe has a binding offtake agreement with Arafura Rare Earths for up to 300 t/yr of neodymium-praseodymium oxide from the Nolans project in Australia. Arafura has also received a letter of interest for up to $300mn from the US Export-Import Bank to support the project.

Together, these moves show how rare earth supply chains are being built through financing, offtake, trading networks, and processing partnerships. For the US rare earths market, the Phoenix agreement is important because it supports domestic metal production rather than only upstream resource development.

The Metalnomist Commentary

The Traxys-Phoenix partnership shows that rare earth competitiveness will be decided in processing and commercialization, not only in mining. Western supply chains need companies that can secure feedstock, produce metals, and place material into qualified industrial channels.

ASM heavy rare earth metal sales: first Dy and Tb shipments to Neo

ASM(Australian Strategic Materials)

ASM heavy rare earth metal sales begin with first Dy and Tb shipments to Neo. ASM heavy rare earth metal sales also include 10t of NdPr metal. The partners signed a 12-month framework for future ASM heavy rare earth metal sales.

Deal scope and product mix

ASM shipped 2kg Dy and 2kg Tb from its South Korea metallisation plant. It also sold NdPr metal, bringing Neo purchases to 29t to date. Neo will buy light and heavy rare earth metals for magnet plants. Neo will supply gallium to support ASM's alloy production. The parties agreed to toll NdPr, Dy, and Tb products.

Strategy, integration and Dubbo update

ASM is advancing an integrated model across metals, alloys, and mining. Dubbo's updated study cut forecast capex by A$900mn to A$740mn. Therefore, capital intensity improves for future feed to Korea and beyond. Meanwhile, heavy rare earth supply remains tight for EV traction magnets. This deal diversifies Dy and Tb sources for Western magnet supply chains. Execution depends on stable metallisation yields and logistics efficiency. As a result, OEMs gain diversified NdFeB magnet feed with traceable origin.

The Metalnomist Commentary

ASM’s early Dy and Tb sales validate its heavy rare earth capability. Watch contract conversion beyond the 12-month framework and Dubbo financing steps. Pricing power will hinge on magnet demand and Chinese export dynamics.

REalloys HRE Metallization Plant Targets North American Defense Magnet Supply

REalloys

REalloys HRE metallization plant development marks another step in North America’s effort to secure heavy rare earth metals for defense supply chains. The US rare earth company plans to build the facility in partnership with Canada’s Saskatchewan Research Council, with equipment first built alongside SRC and later relocated to Ohio.

The REalloys HRE metallization plant is designed to serve downstream US defense industrial-base customers and support the US Defense Logistics Agency’s strategic rare earth stockpiles. Initial operations are scheduled for early to mid-2027, with full commercial-scale operations expected in mid- to late 2027.

The project directly targets dysprosium and terbium, two heavy rare earth elements used in high-performance permanent magnets. These metals are critical for defense systems, advanced motors, aerospace platforms, precision equipment, and high-temperature magnet applications.

Dysprosium and Terbium Metallization Becomes a Strategic Bottleneck

The most important part of the REalloys HRE metallization plant is not only its oxide supply route, but its metallization capability. Rare earth oxides must be converted into metal before they can move deeper into magnet alloy and magnet manufacturing supply chains.

The facility will produce about 30 tonnes per year of dysprosium metal and 15 tonnes per year of terbium metal. These are small volumes compared with bulk industrial metals, but they are strategically significant because heavy rare earth supply chains remain highly concentrated.

Dysprosium and terbium help permanent magnets maintain performance under high temperatures. This makes them essential for defense magnets, electric motors, guidance systems, and other demanding applications where magnet failure is not acceptable.

SRC Partnership Links Canadian Processing With US Defense Demand

The partnership connects SRC’s rare earth processing capability in Saskatoon with REalloys’ planned Ohio-based metallization facility. SRC’s Rare Earth Processing Facility will produce high-purity neodymium-praseodymium metal and dysprosium and terbium oxide, which will then be further processed and metallized at REalloys’ HREMF.

The structure creates a North American processing chain that moves beyond simple mining or separation. It links oxide production, metal conversion, and downstream defense demand into one regional supply pathway.

SRC also has a tolling agreement with a Vietnamese company that enables production of 400 tonnes per year of rare earth metals. That arrangement may provide additional processing flexibility as North America builds rare earth capacity before fully integrated domestic supply becomes available.

The Metalnomist Commentary

This project shows that rare earth security is moving into the metallization stage, where supply chains often remain weakest. For defense magnets, controlling dysprosium and terbium metal supply could matter as much as controlling rare earth deposits.

Shenghe Rare Earth Expansion Targets Higher Capacity and Overseas Resources

Shenghe Resources

Shenghe rare earth expansion plans for 2026-28 show the Chinese producer moving to strengthen its position across rare earth processing, recycling, overseas mining and heavy mineral supply. The company aims to raise revenue, expand capacity and secure more seaborne resource reserves over the next three years.

Shenghe rare earth expansion will be supported by stronger market conditions. The company expects 2025 profits of 790mn-910mn yuan, sharply higher than a year earlier, helped by higher rare earth prices and increased sales volumes.

Shenghe rare earth expansion also reflects China’s broader strategy to deepen control across rare earth value chains. The company already operates across oxide separation, metal processing and scrap recycling, while also extending into polishing powders, catalysts and magnetic materials.

Rare Earth Capacity Growth Anchors the 2026-28 Plan

Shenghe aims to lift rare earth oxide output capacity to more than 30,000 t/yr. It also plans to keep operating rates above 95% across its rare earth processing and recycling businesses.

The company plans to raise rare earth scrap recycling capacity to 15,000 t/yr during 2026-28. This is strategically important because recycling can improve feedstock security and reduce dependence on primary mined supply.

The Ngualla rare earth project in Tanzania is central to Shenghe’s overseas growth plan. Shenghe acquired the project in 2025, gaining access to 4.62mn t of rare earth oxide resources and 887,000t of rare earth oxide reserves.

Construction at Ngualla is targeted for completion in 2027, with commercial production expected in 2028. If delivered, the project could strengthen Shenghe’s access to non-domestic rare earth concentrate and support its long-term processing growth.

Heavy Minerals Add Zircon and Titanium Growth Platform

Shenghe is also expanding beyond rare earths into zircon-titanium heavy minerals. The company aims to increase zircon-titanium heavy mineral capacity to more than 1.5mn t/yr and raise domestic beneficiation plant utilisation above 80%.

Revenue from zirconium and titanium businesses is targeted to exceed 30% of total revenue. This gives Shenghe a broader industrial minerals platform linked to ceramics, refractories, titanium feedstocks, zirconium chemicals and mineral sands processing.

The company is advancing overseas heavy mineral projects in Tanzania and Madagascar. It plans to expand Nyati capacity to 300,000 t/yr in 2026 and 500,000 t/yr in 2028, while the Jiacheng plant in Madagascar is expected to produce its first heavy mineral concentrate in 2027 and reach 1mn t/yr by 2028.

Shenghe also plans to invest at least 3bn yuan over the next three years in overseas resources, domestic rare earth deep-processing, and zirconium and titanium businesses. This underlines its ambition to become a more integrated rare earth and heavy minerals supplier.

The Metalnomist Commentary

Shenghe’s plan shows that China’s rare earth leaders are no longer focused only on separation capacity. The next stage is securing overseas ores, scaling recycling, and building downstream materials exposure before global supply chains diversify further.

Baotou Huaxing Expands Rare Earth Metal Production Amid Market Challenges

China Rare Earth

Baotou Huaxing, a prominent Chinese rare earths producer, has successfully launched an 8,000 t/yr rare earth metal expansion project in Baotou, Inner Mongolia, to meet increasing global demand. The project highlights China’s continued efforts to secure its foothold in the rare earths market, a critical sector for technology and energy industries worldwide.

Boosting Production Capacity and Navigating Market Hurdles

The expansion, completed with a 96.13 million yuan ($13.5 million) investment, adds significant production capacity, including 7,300 t/yr of praseodymium-neodymium metal, 500 t/yr of neodymium metal, and 200 t/yr of praseodymium metal. This brings Huaxing’s total rare earth metal output to 12,000 t/yr, alongside its existing capacities of 12,000 t/yr for rare earth oxide and 3,000 t/yr for rare earth polishing powder.

However, despite Huaxing’s expansion, its parent company, Northern Rare Earth (NRE), is grappling with financial challenges. NRE reported a steep profit decline of up to 96.5% for the first half of the year due to reduced demand and falling prices. NRE expects profits to drop to 37-54 million yuan, reflecting the volatility of the rare earth market.

REalloys DLA Contract Targets US Samarium and Gadolinium Metal Production

REalloys

REalloys DLA contract support will help scale domestic production of samarium and gadolinium metals, two rare earth materials with strategic value for defense and advanced manufacturing. The US Defense Logistics Agency awarded the contract to Terves, whose rare earth assets were acquired by REalloys in March 2025.

The REalloys DLA contract focuses on next-generation metallothermal processing for samarium and gadolinium. A core deliverable is the full plant design for a 300 t/yr modular facility that can reduce mixed samarium-europium-gadolinium feedstocks into high-purity metals.

The project matters because commercial-scale separated samarium and gadolinium metal production does not currently exist in the US. Domestic users therefore remain exposed to offshore supply at a time when rare earth supply chains are viewed as a strategic vulnerability.

Modular Metallothermal Processing Could Reduce Dependence on Offshore Supply

REalloys aims to advance both wet chemistry preparation and reduction-to-metal operations under the DLA-backed program. The goal is to establish a commercial-scale domestic route for producing rare earth metals from SEG feedstocks.

The company said its process differs from conventional rare earth production, which often relies on large solvent extraction circuits. A modular approach could offer a more flexible processing model if it can prove quality, cost, throughput, and repeatability at scale.

REalloys has also filed a provisional patent covering direct reduction of SEG feedstocks and direct recycling of all byproducts. The company said this zero-waste configuration could reduce capital intensity and lower production costs by up to 50pc compared with traditional processing routes.

Defense Demand Raises Strategic Value of Rare Earth Metals

The REalloys DLA contract fits into a wider US effort to reduce rare earth supply-chain exposure. The DLA manages the US National Defense Stockpile and has identified rare earth supply chains as a strategic vulnerability amid geopolitical tensions.

Samarium and gadolinium are not the highest-volume rare earths, but they carry high strategic importance. Samarium is used in specialty permanent magnets, while gadolinium has applications across advanced materials, electronics, and defense-related technologies.

REalloys is also developing an integrated North American rare earth platform. Its strategy includes the Hoidas Lake project in Saskatchewan and downstream metallization operations in Ohio, linking upstream resource development with US-based metal production capability.

The Metalnomist Commentary

The REalloys DLA contract shows that rare earth security is moving beyond mining and separation into metallization. For defense supply chains, the critical question is whether North America can produce qualified rare earth metals at commercial scale, not simply recover oxides.