ReElement Posco Magnet Production JV Targets Integrated US Rare Earth Supply Chain

ReElement, Posco

ReElement Posco magnet production plans will create a new US-based platform for rare earth separation, metallization and permanent magnet manufacturing. ReElement Technologies has formed a joint venture with South Korea’s Posco International to develop integrated rare earth and magnet capacity in the US.

ReElement Posco magnet production is strategically important because the US still lacks a complete domestic supply chain for rare earth magnets. Mining and separation alone are not enough. The country needs oxide refining, metal production, alloying and finished magnet manufacturing.

ReElement Posco magnet production will be backed by a planned $200mn investment. The partners are still finalising site selection, while ownership details have not been disclosed.

The joint venture aims to produce around 3,000 t/yr of separated rare earth oxides by 2028. Capacity is expected to expand to 6,000 t/yr by 2030.

Separation and Metallization Fill Key US Supply Gaps

The joint venture will develop feedstock sourcing, light and heavy rare earth metallization and permanent magnet manufacturing. This gives the project a wider scope than a conventional refining facility.

Separated rare earth oxides are an important step, but magnet supply chains require further conversion. Oxides must be turned into metals, then alloys, then finished magnets before they can serve automotive, defence, industrial and electronics customers.

Metallization remains one of the biggest bottlenecks outside China. Without it, separated oxides cannot easily become usable magnet inputs.

ReElement will contribute its separation and refining technologies to the joint venture. This gives the project a technology platform for producing refined rare earth products in the US.

The inclusion of both light and heavy rare earth metallization is also important. Heavy rare earths such as dysprosium and terbium are critical for high-performance magnets that must withstand heat and stress.

Posco Adds Automotive and Industrial Market Access

Posco International brings strong relationships in automotive and industrial markets. That customer access is important because rare earth projects need demand visibility, qualification pathways and long-term commercial outlets.

The partnership also adds South Korean industrial depth to the US rare earth strategy. South Korea is a major manufacturing economy with strong positions in automotive, batteries, steel, electronics and industrial materials.

For US magnet supply chains, the JV could help connect rare earth processing with downstream users that need qualified, reliable and non-China material. That is increasingly important as manufacturers seek supply security around electric motors, robotics, defence systems and industrial automation.

The 2028 and 2030 capacity targets show a staged approach. The first phase would establish oxide separation, while later expansion could support deeper integration into metal and magnet production.

Execution will be the key test. The project must secure feedstock, complete site selection, scale technology, qualify products and build customer confidence.

If successful, the ReElement-Posco venture could become a meaningful building block in the US effort to create a complete rare earth magnet supply chain.

The Metalnomist Commentary

The ReElement-Posco JV shows that rare earth strategy is moving from isolated projects toward integrated industrial partnerships. The decisive advantage will come from connecting feedstock, separation, metallization, magnets and qualified customers in one supply chain.

MP Materials NdPr Production Rises as US Magnet Supply Chain Expands

MP Materials

MP Materials NdPr production rose sharply in the first quarter as the US rare earth producer increased output of the key magnet feedstock used in electric vehicles, wind turbines, robotics, defence systems and advanced manufacturing.

MP Materials NdPr production reached 917t of neodymium-praseodymium oxide in January-March, up 63% from a year earlier. The company also sold 1,006t of NdPr oxides during the quarter, including initial shipments to its newest US customer.

MP Materials NdPr production is strategically important because NdPr oxide remains the most important input for rare earth permanent magnet production. The company believes NdPr access will remain the main constraint on economically viable magnet production outside China for at least the next five years.

The company produced just under 13,000t of rare earth oxides in the first quarter. Its loss narrowed to $8mn on revenue of $91mn, compared with a loss of $23mn on revenue of $61mn a year earlier.

NdPr Price Floor Supports US Supply Chain Economics

MP expects its realised NdPr price in the second quarter to be in the low-to-mid $90/kg range. However, its public-private partnership with the US Department of Defense provides a $110/kg price floor.

That structure is commercially important. If MP sells below the floor, the partnership offsets the difference between the realised price and $110/kg.

The price floor gives MP stronger revenue visibility while it expands downstream rare earth capacity. It also shows how the US government is using market-support tools to build domestic supply chains for strategic materials.

This is critical because rare earth magnet supply outside China still faces weak economics, limited scale and high qualification barriers. A price floor can help bridge the gap between strategic supply security and market pricing.

MP is also advancing its magnet business. The company expects initial magnet revenue in the second half of 2026 as it develops new magnet grades and customer specifications.

The magnet strategy includes improved chemistry and materially lower heavy rare earth content. This matters because dysprosium and terbium are expensive, supply-constrained and heavily exposed to Chinese processing dominance.

If MP can reduce heavy rare earth intensity while maintaining magnet performance, it could improve cost competitiveness and reduce supply-chain risk.

Heavy Rare Earth Separation Adds Strategic Optionality

MP is commissioning its heavy rare earth separation circuit before July and expects to produce dysprosium and terbium later this year. It also plans to produce high-purity samarium oxide, with potential gadolinium oxide and other heavy rare earth products depending on market attractiveness.

The company’s position on heavy rare earths is selective. MP does not want upstream project ownership in heavy rare earths and is instead focused on diversifying its feedstock supply chain.

That strategy reflects a practical view of the rare earth market. Heavy rare earths are strategically important, but MP sees NdPr oxide as the binding constraint for non-China magnet production.

MP expects dysprosium and terbium prices to decline substantially because it believes they are secondary to the larger NdPr bottleneck. This view suggests that the company sees heavy rare earth scarcity as important, but not as decisive as securing sufficient NdPr oxide.

Midstream metalization remains another challenge. MP currently uses toll processors and is discussing options with domestic and international partners.

The company expects to continue using toll processing while exploring low-cost metalization routes globally. This shows that the US rare earth chain still has gaps between oxide production, metal conversion, alloying and final magnet manufacturing.

For the wider market, MP’s first-quarter performance is an important signal. The US is gradually moving from rare earth mining and oxide output toward a more integrated magnet supply chain, but every step requires qualification, processing capacity, customer acceptance and policy support.

The Metalnomist Commentary

MP’s stronger NdPr output shows that the US rare earth strategy is moving from resource ownership toward usable magnet feedstock. The price floor is the key industrial signal: Washington is now willing to support market economics where strategic supply chains cannot yet compete with China on price alone.

MP Materials Magnet Campus in Texas Expands US Rare Earth Manufacturing Capacity

MP Materials

MP Materials magnet campus plans in Northlake, Texas, mark a major step in building a larger US rare earth magnet supply chain. The company’s planned “10X” facility will lift its total neodymium-iron-boron magnet production capacity to about 10,000 t/yr.

The MP Materials magnet campus is expected to require more than $1.25bn in investment. Engineering and equipment procurement are already underway, and commissioning is scheduled for 2028. The project strengthens the company’s position as one of the few integrated Western rare earth producers moving from mining and refining into finished magnet production.

The location also carries strategic value. Northlake sits fewer than 10 miles from MP’s existing Independence facility in Fort Worth, allowing the company to build a regional magnet manufacturing cluster with shared industrial infrastructure, workforce development, and supply-chain connectivity.

Texas Incentives Support Domestic Magnet Scale-Up

Texas, Denton County, and the City of Northlake approved an incentive package worth $200mn over a decade. The package includes grants, abatements, and exemptions designed to support one of the most capital-intensive segments of the rare earth value chain.

This support reflects the strategic importance of neodymium-iron-boron magnets. These magnets are used in electric motors, robotics, drones, defense systems, wind power, industrial automation, and advanced electronics. For the US, domestic magnet capacity is becoming a national competitiveness issue as China continues to dominate much of the rare earth processing and magnet manufacturing chain.

The MP Materials magnet campus also expands the company’s role beyond raw material supply. MP describes itself as an integrated magnet producer, with activities spanning mining, refining, metallization, alloying, sintering, finished magnet production, and recycling. That vertical model is important because rare earth supply security depends on every step between ore and magnet-ready components.

Northlake Adds Scale to Fort Worth Magnet Platform

MP’s existing Independence facility in Fort Worth provides the foundation for the Northlake expansion. Independence has 1,000 t/yr of magnet production capacity, with a 2,000 t/yr expansion already underway. That site is also anchored by a partnership with Apple focused on magnet recycling.

The Northlake project adds a much larger scale-up pathway. By targeting about 10,000 t/yr in total neodymium-iron-boron magnet capacity, MP is positioning itself to serve higher-volume demand from automotive, electronics, energy, and defense customers.

Recycling will also become more important as magnet demand grows. Recovered magnets can provide an additional rare earth feedstock stream and reduce pressure on primary supply. In a market exposed to geopolitical risk, recycling can strengthen domestic material resilience and improve traceability.

The Metalnomist Commentary

MP’s Northlake project shows that the US rare earth strategy is shifting from mining announcements to industrial execution. The critical test will be whether domestic magnet production can scale with competitive costs, qualified customers, and reliable feedstock flows.

Neo Rare Earth Recycling Deal Strengthens Circular Magnet Supply Chain

Neo performance materials

Neo rare earth recycling plans with Cyclic Materials will support a more circular supply chain for rare earth magnets in Europe and North America. The agreement allows Neo Performance Materials to feed recovered rare earth elements into its alloy and magnet manufacturing operations.

Neo rare earth recycling also aligns with the EU Critical Raw Materials Act, which aims to increase rare earth processing and recycling capacity. This is important because Europe needs more secure access to magnet materials used in EVs, wind turbines, robotics, automation, defence systems, and advanced electronics.

Cyclic Materials recovers rare earth elements from magnet production scrap and end-of-life magnet-bearing materials. Under the agreement, Neo will supply magnet production scrap from its European operations to Cyclic, which will recycle the material into mixed rare earth oxide.

Recycled Rare Earth Oxides Support Neo’s Magnet Platform

Neo will receive mixed rare earth oxides and related products from Cyclic. These materials will come from end-of-life magnets and third-party magnet manufacturing scrap, creating a secondary feedstock stream for Neo’s downstream operations.

This structure matters because rare earth magnet supply chains remain highly exposed to China-dominated processing and refining capacity. Recycling does not eliminate the need for primary rare earth mining, but it can improve resilience, reduce waste, and support traceable supply for strategic customers.

Neo operates a 2,000 t/yr magnet production facility in Estonia and plans to expand it to 5,000 t/yr. A reliable recycled feedstock channel could become more valuable as European magnet production scales and customers demand stronger ESG and supply-chain security credentials.

Cyclic Expands North American Rare Earth Recycling Capacity

Cyclic is building a rare earth recycling campus in South Carolina with initial processing capacity of 2,000 t/yr of magnets. The site is expected to produce 600 t/yr of mixed rare earth oxide, with expansion plans to reach 6,000 t/yr of magnet processing and 1,800 t/yr of MREO output.

The company also has an agreement with Vacuumschmelze to recycle production scrap from the German group’s Sumter, South Carolina, magnet facility. This shows that rare earth recycling is moving from pilot concepts toward integrated industrial supply agreements.

The Neo-Cyclic partnership connects European magnet manufacturing, North American recycling capacity, and recycled rare earth oxide supply. That model could become increasingly important as governments push for domestic and allied rare earth value chains outside China.

The Metalnomist Commentary

Rare earth recycling is becoming a strategic complement to mining and separation, not a side activity. The key advantage will go to companies that can connect scrap collection, oxide recovery, alloying, and magnet production into one qualified supply chain.

AML Defense Magnet Contract Advances Domestic NdFeB Qualification for US Supply Chains

Advanced Magnet Lab

AML defense magnet contract award marks another step in the US effort to qualify domestic neodymium-iron-boron magnets for defence applications. Advanced Magnet Lab received a $2mn contract from the Defense Logistics Agency to support high-grade magnet qualification.

AML defense magnet contract work will run over two years and covers supply chain management, alloying and permanent magnet manufacturing. The award is small in value, but important in strategic function.

AML defense magnet contract support matters because NdFeB magnets remain one of the most exposed links in US defence and advanced manufacturing supply chains. The US needs not only rare earth oxides, but qualified metals, alloys and finished magnets.

The contract also shows that Washington is moving beyond upstream rare earth projects. Defence supply security now depends on converting NdPr and dysprosium feedstock into magnets that can meet military performance and qualification requirements.

Qualification Becomes the Real Magnet Supply Bottleneck

AML said it uses a new manufacturing process that simplifies production and expands options for magnet design, materials and performance. That could help the company tailor magnets for different defence and industrial applications.

This is important because magnet qualification is a long and demanding process. Defence customers need consistent magnetic performance, material reliability, traceable feedstock and controlled production routes.

NdFeB magnets are critical for motors, actuators, sensors, guidance systems, aerospace platforms, robotics and other high-performance equipment. Dysprosium is especially important where magnets must retain performance under high temperatures.

The DLA award therefore targets a practical bottleneck. The US cannot build a secure magnet supply chain by mining rare earths alone. It must also qualify alloying, metallisation and final magnet manufacturing.

For AML, the contract gives validation from a defence procurement agency. For the broader market, it signals that domestic magnet capacity is becoming a formal industrial security priority.

Feedstock Partnerships Support Non-China Magnet Strategy

AML sources magnet feedstock from US and European rare earth suppliers. This sourcing strategy is central to building a more resilient magnet supply chain outside China.

Phoenix Tailings will supply neodymium-praseodymium and dysprosium metals. That gives AML access to rare earth metal feedstock, which is a critical step between oxide production and magnet manufacturing.

Ionic Rare Earths will supply NdPr and dysprosium oxides. Texas-based Momentum is also a likely supplier of NdPr oxides.

This mix of suppliers shows how the US magnet chain is being built through multiple feedstock routes. Oxides, metals, alloying and magnet production must connect before customers can receive usable products.

The strategic issue is integration. Rare earth projects often focus on mining or separation, but magnet production requires many precise steps after that.

AML’s DLA contract highlights the direction of US policy. Washington is trying to create a qualified domestic magnet ecosystem by linking defence demand with non-China feedstock and manufacturing capability.

The Metalnomist Commentary

AML’s contract is small, but its significance is large because magnet qualification is one of the hardest gaps in the US rare earth chain. The next competitive advantage will come from companies that can connect NdPr, dysprosium, alloying and finished magnet performance into one trusted defence-ready platform.

MP Materials USAR Lawsuit Raises Stakes in US Rare Earth Magnet Race

MP Materials USAR

MP Materials USAR lawsuit has opened a new front in the race to build domestic rare earth magnet capacity, with MP accusing rival USA Rare Earth of misappropriating proprietary magnet technology through a former employee. The dispute centres on grain boundary diffusion technology, a key process used to improve high-performance neodymium-iron-boron magnets.

MP Materials USAR lawsuit was filed in Texas Business Court on 26 May. MP is seeking injunctions against all USAR entities and alleges that a former employee improperly disclosed sensitive formulas and processes to the rival company.

MP Materials USAR lawsuit is strategically important because both companies are building large US magnet production platforms. The dispute could affect investor confidence, customer qualification and the timing of domestic magnet supply for defence, automotive and industrial users.

The case also shows that the US rare earth sector has moved beyond mining and separation. Competition is now intensifying around process know-how, metallization, alloying, powder metallurgy and magnet finishing.

Grain Boundary Diffusion Becomes a Competitive Battleground

Grain boundary diffusion is an important technology in high-performance NdFeB magnet production. It can improve magnet performance and reduce the use of costly heavy rare earths in certain applications.

That makes the process commercially valuable. Rare earth magnets used in defence, electric motors, robotics and aerospace systems must meet strict performance, heat resistance and reliability requirements.

MP alleges that its proprietary grain boundary diffusion technology was developed through years of work and significant investment. The company claims former employee Kevin Elkins had access to extremely sensitive formulas and processes before joining USAR.

MP also alleges that USAR recruited several MP employees since 2025, including Elkins and at least seven other key staff. MP described this as part of a broader trade secret raiding campaign.

These remain allegations, and the court process will determine the outcome. But the filing highlights a real industrial issue: skilled people and protected know-how are now as important as rare earth feedstock in the US magnet supply chain.

Legal Dispute Adds Risk to Domestic Magnet Scale-Up

Both companies are trying to scale US magnet production quickly. MP is expanding its Independence facility in Fort Worth, Texas, to 3,000 t/yr, including metallization, alloying, powder metallurgy, grain boundary diffusion and magnet finishing.

MP is also building a larger Texas facility to raise total magnet production to 10,000 t/yr. That expansion is central to its ambition to create a fully integrated rare earth-to-magnet supply chain in the US.

USAR also plans to produce 10,000 t/yr of magnets by 2029, up from current capacity of 4,800 t/yr. The overlap between these expansion targets makes the legal dispute commercially sensitive.

For the US government and downstream customers, the case creates a difficult dynamic. Washington needs multiple domestic magnet suppliers, but those suppliers also need enforceable intellectual property protections.

The dispute could slow collaboration, complicate customer qualification or increase caution around hiring and technology transfer. It may also push rare earth companies to tighten controls over employee access, process documentation and proprietary manufacturing routes.

The broader message is clear. Domestic magnet capacity will not be secured only through capital spending. It will require protected process technology, skilled labour, validated production and trusted commercial behaviour.

The Metalnomist Commentary

The MP-USAR dispute shows that the rare earth magnet race is becoming a technology and intellectual property contest. The US needs faster magnet scale-up, but it also needs clear rules that protect proprietary process know-how while keeping domestic supply-chain development on track.

Neo Estonia Magnet Production Begins with First Traction Motor Samples

Neo Performance Materials

Neo Performance Materials has shipped its first samples under its new Neo Estonia magnet production facility. The company produced 18,000 sintered magnet units at its Narva plant, meeting electric vehicle (EV) traction motor standards. These magnets are now being tested by a key European customer for performance validation.

Strategic Facility Targets EV Supply Chain Localization

The Estonia plant has an initial capacity of 2,000 t/yr, with plans to scale to 5,000 t/yr. It marks a critical step in Europe's strategy to localize its EV supply chain. Backed by Export Development Canada and the EU’s Just Transition Fund, the $75 million facility is designed to reduce reliance on Asian magnet suppliers.

Commercial Production Expected by Late 2026

Neo expects to receive production part approval in early 2026. Full commercial production is set to begin later that year. A leading European EV traction motor manufacturer has already secured 35% of the plant’s first-phase output, confirming strong early demand for Neo Estonia magnet production.

The Metalnomist Commentary

Neo’s new Estonia facility demonstrates how permanent magnet supply chains are shifting westward. With EV demand growing, Neo Estonia magnet production could be a cornerstone of European critical materials independence.

HyProMag Rare Earth Magnet Recycling Plant Opens in Germany

HyProMag

HyProMag rare earth magnet recycling has moved into commercial-scale production in Germany after the company opened a new recycling and manufacturing plant in Pforzheim. The facility strengthens Europe’s effort to build a circular rare earth magnet supply chain outside China.

HyProMag rare earth magnet recycling will focus on neodymium-iron-boron magnets and alloys. The plant will start with 100 t/yr of production capacity, with plans to increase output to 350 t/yr.

HyProMag rare earth magnet recycling is strategically important because NdFeB magnets are critical for electric vehicles, wind turbines, robotics, electronics, defence systems and industrial motors. Europe needs more local magnet capacity as China continues to dominate rare earth processing and magnet production.

The plant is permitted for production of up to 750 t/yr. HyProMag and parent company Mkango Resources are evaluating a scale-up to that level over the next three years.

HPMS Technology Targets Magnet Scrap Recovery

The Pforzheim plant will use Hydrogen Processing of Magnet Scrap technology, known as HPMS. The process was developed at the University of Birmingham and is designed to recover rare earth magnets from scrap streams more efficiently.

This technology matters because magnet recycling can reduce dependence on mined rare earth feedstock and conventional separation routes. It can also shorten supply chains by recovering material already embedded in end-of-life products and industrial scrap.

Recycled NdFeB magnets can support European manufacturers that need secure and traceable supply. Automotive, wind power, electronics and defence customers increasingly want material with clearer origin and lower supply-chain risk.

The initial 100 t/yr capacity is modest compared with China’s magnet industry. However, the strategic value lies in proving that commercial-scale recycling and magnet manufacturing can operate inside Europe.

The planned expansion to 350 t/yr, and potentially 750 t/yr, would make the site more meaningful for regional supply. It would also help Europe develop technical expertise in magnet scrap collection, processing, alloying and remanufacturing.

EU Critical Raw Materials Strategy Gains Recycling Base

HyProMag’s German plant fits directly into Europe’s critical raw materials strategy. The EU wants to reduce dependence on imported rare earth materials by supporting domestic mining, separation, recycling and manufacturing capacity.

Mkango Resources adds another layer to this strategy. The Canadian company owns a rare earths project in Malawi and a proposed rare earths separation plant in Poland.

Both projects have been selected as strategic projects under the EU Critical Raw Materials Act. This gives Mkango a broader position across upstream rare earth resources, midstream separation and downstream magnet recycling.

The German plant therefore is not just a standalone recycling facility. It could become part of a wider European rare earth value chain connecting African feedstock, European separation and recycled magnet production.

For Europe, this model is important. Mining alone will not solve rare earth dependence if separation, metal making, alloying and magnet manufacturing remain concentrated elsewhere.

HyProMag’s Pforzheim facility helps address one of the most difficult parts of the chain: turning rare earth scrap into usable magnet products. If the company scales successfully, it could support a more resilient European magnet ecosystem.

The Metalnomist Commentary

HyProMag’s plant shows that Europe’s rare earth strategy is moving from policy ambition into industrial execution. The key test will be whether recycling capacity can scale fast enough to supply real magnet demand in EVs, wind power and defence.

IonicRE Rare Earth Recycling Deal Targets Ex-China Magnet Supply Gap

Ionic rare earths

IonicRE rare earth recycling plans have gained a technology boost after the Australian rare earths miner, refiner and recycler signed a licensing agreement with US refiner Nth Cycle. The deal gives Ionic Rare Earths access to electro-extraction technology for its US and global recycling operations.

IonicRE rare earth recycling will focus on recovering rare earth oxides from neodymium-iron-boron permanent magnet dust. These oxides can then be reused in the production of new rare earth magnets.

IonicRE rare earth recycling is strategically important because magnet supply chains outside China remain weak in midstream processing and recycling. The agreement helps address that gap by adding technology that can convert magnet waste into reusable rare earth oxide products.

Nth Cycle’s technology can break down NdFeB magnet dust into rare earth oxides. This supports circular supply chains for materials used in electric vehicles, wind turbines, robotics, defence systems and advanced electronics.

NdFeB Magnet Dust Becomes a Strategic Feedstock

NdFeB magnet recycling is becoming more important as demand for rare earth permanent magnets grows. Magnet production generates upstream and downstream dust, and that material contains valuable neodymium, praseodymium and heavy rare earth elements.

IonicRE already has proprietary technology for recycling REPM metal dust. Nth Cycle’s electro-extraction process adds another capability and fills a specific midstream gap in the ex-China recycling chain.

The technology could be used at IonicRE’s Belfast recycling facility in Northern Ireland. It may also support the company’s 50:50 joint venture with Viridis at a planned recycling facility in Brazil.

The US is another important target. IonicRE already supplies technology to US Strategic Metals’ Missouri recycling facility, which is expected to recover neodymium-praseodymium oxide and heavy rare earths including dysprosium, terbium, samarium, gadolinium and holmium.

This matters because recycling can reduce dependence on mined supply and improve traceability. It can also create shorter, more secure material loops for magnet makers and industrial users.

Recycling Adds Depth to Ex-China Rare Earth Supply

IonicRE remains a small player in the global rare earth chain, but its strategy connects mining, refining and recycling. The company owns 60% of the Makuutu rare earth project in Uganda, which contains 617mn t of ore grading 630ppm total rare earth oxide.

The recycling technology agreement adds another route to supply. Rather than relying only on new mined material, IonicRE can target waste streams from magnet production and end-use supply chains.

This is important because China still dominates rare earth refining. China accounted for 91% of global rare earth refining in 2024, leaving western and allied supply chains exposed to processing concentration.

Recycling will not replace primary rare earth mining. But it can provide incremental supply, improve resilience and help build processing expertise outside China.

The real value lies in integration. Recovered rare earth oxides must be refined, qualified, converted into metals or alloys, and returned to magnet production.

IonicRE’s agreement with Nth Cycle therefore supports a wider strategic goal. It helps build the technical infrastructure needed for a circular rare earth magnet supply chain outside China.

The Metalnomist Commentary

IonicRE’s licensing deal shows that rare earth recycling is moving from sustainability language into supply-chain strategy. The key opportunity is not only recovering magnet waste, but turning it into qualified oxide feedstock that can support non-China magnet production.

Increased Supplies and Weak Demand Pressure Chinese Rare Earths

As global supplies continue to rise and demand from downstream industries slows, market participants anticipate short-term downward pressure on Chinese rare earth markets. Consecutive output increases, driven by higher ore feedstock supplies from China’s mining quotas and imports from major supplier countries, coupled with reduced capacity utilization in the magnet industry, have resulted in elevated inventories across many rare earth companies. This has prompted suppliers to destock materials at comparatively lower prices. Pessimism regarding short-term demand outlooks is growing, particularly in light of the global economic downturn.

China's rare earth output has steadily increased over recent years, supported by higher mining quotas and ore feedstock imports. Metalnomist projects that China’s total quotas for rare earth mining products in 2024 will rise by 10-15% compared to the previous year, reaching 280,000-290,000 tons. The production of praseodymium-neodymium oxide from these quotas is expected to reach approximately 44,500-45,500 tons this year, up from around 40,000 tons in 2023.

Imports of ore feedstock from Southeast Asian countries, including Myanmar (Burma), Laos, and Malaysia, are projected to increase by 3-5% in 2024, reaching around 60,000 tons of rare earth oxide (REO), as rising shipments from Laos outweigh declines from Myanmar and Malaysia. Conversely, China’s rare earth metal ore imports from the US are likely to decrease by over 30% from the previous year, falling below 28,000 tons of REO, due to increased domestic consumption in the US. US-based rare earth producer MP Materials more than doubled its praseodymium-neodymium oxide production during April-June and expects a further 50% increase in the third quarter, further reducing its exports to China.

Metalnomist forecasts China’s production of praseodymium-neodymium oxide using ore feedstock imports from Southeast Asia and the US to reach around 20,000-21,000 tons in 2024. Overall, China’s praseodymium-neodymium oxide output is expected to rise to approximately 92,000-95,000 tons this year, representing a 10% increase from 2023.

China's total production of dysprosium oxide in 2024 is expected to increase to around 3,600-3,700 tons, including approximately 400 tons from domestic mining quotas, 2,000 tons from ore feedstock imports, and around 1,000 tons from neodymium-iron-boron (NdFeB) magnet scraps. Terbium oxide production is also projected to rise to around 650 tons, with around 75 tons produced from China’s mining quotas, 390 tons from ore feedstock imports, and 180 tons from NdFeB magnet scraps.

Over the past decade, many magnet plants have reduced their consumption of ferro-dysprosium and terbium metal by more than 70% to cut production costs. Market participants warn that this could lead to a surplus of over 1,000 tons of dysprosium oxide and more than 200 tons of terbium oxide this year, unless China’s State Reserve Bureau intervenes with stockpiling efforts to alleviate inventory pressures on rare earth separation plants.

Expansion Slows Amidst Growing Competition

The average operating rates at most of China’s magnet plants have declined to around 60% over the past two months, driven by falling magnet prices and reduced consumer orders during the traditional off-season. China’s rough NdFeB magnet output reached 270,000-280,000 tons in 2023, an 8% increase from the previous year. Some market participants expect production to rise to around 300,000 tons in 2024, as large-scale magnet plants boost operations to secure more market share and consumer orders. However, medium and small magnet plants have been forced to reduce their operating rates to below 50% or suspend operations entirely due to profitability and cash flow challenges.

Major Chinese magnet manufacturer Jinli Magnet aims to increase its production capacity to 38,000 tons per year for rough NdFeB magnets by the end of 2024, and to 40,000 tons per year for high-performance rare earth permanent magnets and advanced magnetic components by 2025. Currently, the company’s output capacity stands at 23,000 tons per year. Meanwhile, Yantai Zhenghai Magnetic Material plans to reach an output capacity of 36,000 tons per year for permanent magnetic materials by 2026.

A few magnet plants have slowed their output expansions, as fierce price competition in downstream applications, particularly in the new energy vehicle (NEV) industry, has severely squeezed profit margins. "I heard that major Chinese NEV manufacturer BYD was required to use cerium-iron-boron (CeFeB) magnets instead of NdFeB in a bid to reduce its production costs and enhance global competitiveness," a source from a magnet plant revealed.

China's production of CeFeB magnets is forecast to rise to over 100,000 tons this year, up from approximately 70,000 tons in 2023, the source added.

Xiamen Tungsten Expands NdFeB Magnet Production in Baotou

Xiamen Tungsten

First Phase Production Begins in Inner Mongolia

Chinese state-owned Xiamen Tungsten has officially started the first phase of production at its neodymium-iron-boron (NdFeB) magnet facility in Baotou, Inner Mongolia. Operated by its subsidiary Baotou Golden Dragon, the 5,000 t/yr facility required an investment of 460mn yuan ($64mn) and is projected to generate annual revenue of around Yn750mn.

The company has ambitious plans to scale output. A second phase, scheduled to be completed by the end of 2027, will add another 15,000 t/yr in capacity. Once the full 20,000 t/yr production is online, Xiamen Tungsten forecasts revenue reaching Yn4bn annually, highlighting the strong growth prospects for high-performance magnet materials.

Expanding Capacity Amid Rising Global Demand

Xiamen Tungsten already operates 12,000 t/yr of rough NdFeB magnet capacity at its Changting facility in Fujian province. The company has steadily expanded its magnet production to meet surging demand from wind turbines, consumer electronics, energy-saving motors, home appliances, and the rapidly growing electric vehicle (EV) sector.

In the first quarter of 2025, Xiamen Tungsten reported revenue of Yn8.38bn, up 1.3pc year on year, though profit fell by 8.5pc to Yn391mn. Its rare earths unit, however, performed strongly, with revenue up 46.4pc to Yn1.33bn and profit surging 65.1pc to Yn66mn. Sales of deep-processing magnetic materials climbed 49pc, driving revenue growth of 35pc in that segment.

The Metalnomist Commentary

Xiamen Tungsten’s decision to scale NdFeB magnet production underscores China’s determination to maintain dominance in the global rare earth and magnet supply chain. With demand rising sharply in EVs and renewable energy, Baotou’s expanded capacity will reinforce China’s strategic position. However, reliance on domestic expansion also highlights growing risks of overcapacity and pricing pressure in the magnet sector.

Neo Estonia rare earth magnet plant anchors Europe’s mine-to-magnet strategy

Neo

Neo Estonia rare earth magnet plant is emerging as a key pillar in Europe’s drive to localise magnet supply. Neo Performance Materials has officially opened the Neo Estonia rare earth magnet plant in Narva, with phase 1 capacity of 2,000 t/yr. The Neo Estonia rare earth magnet plant is designed to scale up to 5,000 t/yr, directly targeting fast-growing EV and industrial demand.

Neo Estonia rare earth magnet plant secures EV-grade offtake and EU support

The new plant has already shipped sintered magnet samples that meet EV traction motor grade standards. Neo produced around 18,000 assembled magnet pieces during initial runs, demonstrating commercial readiness for Europe’s automotive supply chain. As a result, a top European traction motor supplier has committed to buy 35pc of phase 1 output.

The Neo Estonia rare earth magnet plant also benefits from early support under the EU’s Just Transition fund. This political backing signals Brussels’ intent to build strategic magnet capacity closer to European automakers. Meanwhile, the phased design allows Neo to ramp from 2,000 t/yr to 5,000 t/yr as demand for permanent magnets in EVs, wind turbines and industrial motors accelerates.

Neo is building more than a stand-alone factory in Narva. The company already operates a 3,000 t/yr light rare earth separation plant at Silmet, west of Narva. Therefore, the Estonia hub brings Europe closer to an integrated mine-to-magnet route, reducing over-reliance on Chinese rare earth processing and magnet supply.

Bosch deal accelerates Neo’s mine-to-magnet roadmap beyond Estonia

Neo’s newly announced multi-year contract with Bosch significantly strengthens visibility for future magnet volumes. Under the agreement, Neo will reserve “significant annual magnet production capacity” for the German manufacturer. This commitment supports long-term planning and underpins the business case for expanding magnet capacity beyond Estonia.

At the same time, the Bosch agreement hastens the roadmap for Neo’s next magnet plants in Europe or North America. In addition, the deal positions Neo as a strategic partner for Tier 1 auto suppliers seeking secure rare earth magnet sourcing. For OEMs facing tight margins on EV platforms, diversified magnet supply with transparent ESG credentials is becoming a competitive advantage.

Neo’s strategy of combining separation capacity at Silmet with downstream magnet production in Narva aligns with broader mine-to-magnet ambitions in the Atlantic region. While raw material security still depends on upstream feedstock, Europe now gains an important building block in a more resilient rare earth supply chain.

The Metalnomist Commentary

Europe’s long-discussed mine-to-magnet vision is finally moving from PowerPoint to production lines in places like Narva. Neo’s Estonia complex shows how modest-scale, strategically placed magnet plants can de-risk supply for EV and industrial customers. The real test will be whether upstream feedstock, policy support and OEM offtakes scale fast enough to match China’s entrenched dominance.

Global Rare Earth Magnet Production Set to Surge Amid Expanding NEV and Wind Sectors

Rare Earth Magnet

Expanding Global Demand for Rare Earth Permanent Magnets

Global rare earth permanent magnet output is poised for sustained growth as new and expanded manufacturing facilities come online worldwide. Demand from new energy vehicles (NEVs), wind turbines, and energy-efficient technologies is driving this acceleration. According to market participants, global output is projected to climb from 270,000 tonnes in 2023 to 310,000 tonnes in 2025, exceeding 330,000 tonnes by 2027.

China remains dominant, expected to control up to 89% of global magnet output by 2027, despite global diversification efforts spurred by export controls on medium and heavy rare earths.

China’s NEV production reached 8.23 million units between January and July 2025, marking a 39% increase year-on-year, while exports surged 85%. The China Association of Automobile Manufacturers (CAAM) forecasts total sales of 16 million NEVs in 2025, up from 12.9 million in 2024. Each vehicle uses 3–5 kilograms of rare earth magnets, boosting magnet demand to an estimated 87,000 tonnes by 2027. Similarly, the wind turbine sector will require 19,620 tonnes of magnets in 2025, compared with 12,880 tonnes in 2020, underscoring the link between clean energy growth and rare earth magnet consumption.

Supply Chain Expansion Beyond China

Leading magnet manufacturers are racing to expand production capacity. In China, Jinli Magnet (JLM) plans to raise its high-performance NdFeB magnet output to 60,000 t/yr by 2027, up from 35,000 t/yr today. Ningbo Yunsheng is expanding its Baotou plant to 15,000 t/yr, with phased commissioning through 2026. Zhongke Sanhuan increased its sintered NdFeB capacity to 25,000 t/yr and bonded magnets to 1,500 t/yr, serving NEV, robotics, and advanced transportation sectors.

Outside China, MP Materials aims to produce 10,000 t/yr of magnets by 2028 with U.S. Department of Defense backing, while Neo Performance Materials will begin 2,000 t/yr of sintered NdFeB magnet output in 2026. Vulcan Elements and E-VAC Magnetics are also advancing U.S. production, with the latter supporting General Motors’ EV lineup under a long-term contract. These moves reflect a broader global effort to localize magnet supply chains and mitigate reliance on China amid rising geopolitical risk.

The Metalnomist Commentary

The sharp expansion in rare earth magnet capacity reflects the industrial urgency to secure critical materials for the energy transition. While China’s dominance will persist, Western and Japanese investments signal a strategic realignment toward supply chain resilience. The balancing act between technological advancement and resource independence will define the next decade of the magnet and rare earth industries.

Vulcan Elements raises $65mn and begins rare earth magnet production

Vulcan Elements

Vulcan Elements raises $65mn and begins rare earth magnet production, advancing US magnet reshoring. Vulcan Elements raises $65mn and begins rare earth magnet production to scale NdFeB output. The funding accelerates capacity toward several thousand tonnes by decade end.

Series A fuels rapid US magnet scale-up

Altimeter Capital led the $65mn Series A with One Investment Management participating. The round propels commercial ramp-up and customer qualification. Vulcan targets several hundred tonnes within a few years. It then plans several thousand tonnes by decade end. These milestones align with defense and semiconductor procurement cycles.

NdFeB magnets for defense and high-tech demand

Vulcan produces sintered neodymium-iron-boron magnets in North Carolina’s Research Triangle Park. The magnets meet defense and commercial specifications. End uses span drones, robotics, autos, HDDs, and fab equipment. Near-term supply will reach all US military branches and allied tech firms. This broad demand supports multi-year offtake planning.

Secure, allied supply chains and traceability

Vulcan sources materials and tools from the US and allied countries. As a result, buyers gain traceability and compliance confidence. The strategy reduces exposure to geopolitics around rare earths. It also fits US policies on critical minerals and domestic manufacturing. Vulcan Elements raises $65mn and begins rare earth magnet production at a timely moment for resilience.

The Metalnomist Commentary

Vulcan’s domestic NdFeB line tightens a fragile magnet supply chain. If scale and yields hit targets, US defense and EV sectors gain leverage. Watch for upstream partnerships in oxides and metal to lock unit costs.

Cerium NdFeB Magnet Project Strengthens Northern Rare Earth’s Downstream Strategy

Northern Rare Earth

Cerium NdFeB magnet project development is becoming a stronger part of China’s rare earth industrial strategy as Northern Rare Earth moves further into cost-optimized permanent magnet materials. The company plans to build a 10,000 t/yr plant in Baotou, Inner Mongolia, through a new joint venture with Ningbo Shuoteng.

The project will produce neodymium-iron-boron magnets containing cerium, linking Northern Rare Earth’s light rare earth resource base with downstream magnet manufacturing. The structure also gives the company a clearer route to absorb cerium supply into higher-value functional materials.

Northern Rare Earth will invest 116mn yuan to form Northern Shuoteng Magnetics with Ningbo Shuoteng, a producer of cerium-iron-boron magnets. The joint venture will require total investment of Yn595mn, with Northern Rare Earth holding 34pc and Ningbo Shuoteng holding the remaining stake.

The cerium NdFeB magnet project will be built in two phases. Each phase will add 5,000 t/yr of capacity. The first phase will require Yn440mn and a 20-month construction period, while the second phase will require around Yn155mn and a similar construction timeline.

Cerium Magnet Demand Supports Light Rare Earth Consumption

Cerium-based magnet production is gaining importance because it can reduce material costs in selected applications. CeFeB magnets are already used in lower-priced electric vehicles, household appliances, two-wheelers, and lower-end motors where cost competitiveness matters more than maximum magnetic performance.

The new cerium NdFeB magnet project shows how China is trying to create more industrial demand for abundant light rare earth elements. Cerium and lanthanum often face weaker pricing dynamics than neodymium and praseodymium because supply growth can exceed high-value demand. Magnet substitution gives producers another channel to improve consumption balance.

Northern Rare Earth said China’s CeFeB magnet output is expected to continue rising in the next few years. The company estimated that China’s CeFeB output reached more than 100,000 t in 2025, showing rapid expansion in cost-sensitive magnet applications.

This trend matters for the broader rare earth supply chain. If cerium-containing magnets continue to gain share in lower-cost motors, they could reduce pressure on more expensive rare earth inputs in certain segments. However, high-performance EV traction motors, wind turbines, aerospace systems, and defense applications will still require stronger magnet chemistries.

Cerium Prices Rise as Destocking Improves Market Balance

Higher CeFeB output has already supported stronger consumption of cerium products in China. Northern Rare Earth said increased use of cerium metal in magnet manufacturing helped lift domestic spot prices for cerium oxide.

Cerium oxide prices have been rising since September 2025. Prices for 99.5-99.9pc cerium oxide were assessed at Yn13,500-14,500/t ex-works, up 28pc at the midpoint from Yn10,500-11,500/t ex-works on 23 September 2024.

The price increase reflects a more constructive market for light rare earth products. Northern Rare Earth said its destocking of lanthanum and cerium products made notable progress in 2025, with sales exceeding production for the first time. Stronger restocking demand inside and outside China also supported the improvement.

The company expects 2025 profits to rise sharply to Yn2.18bn-2.36bn, compared with Yn1bn a year earlier. Higher sales and production of rare earth oxides, metals, functional materials, and permanent magnet motors supported the earnings outlook. Firmer rare earth prices and improved inventory discipline also helped profitability.

The cerium NdFeB magnet project therefore carries both operational and market significance. It is not only a downstream expansion, but also a mechanism for improving the value chain position of cerium. For Northern Rare Earth, this creates a more integrated model from oxide and metal production to functional magnet materials.

The Metalnomist Commentary

Cerium magnet growth shows China’s ability to turn oversupplied light rare earths into usable industrial demand. The key strategic point is not only lower magnet cost, but better control over the full rare earth value chain.

China’s Northern Rare Earth Increases Magnet Production in August

Northern Rare Earth Magnetic Material(NREMM)

China's major producer of light rare earths, Northern Rare Earth (NRE), reported a significant rise in its production of magnetic materials in August. This surge is a direct response to increased demand from key downstream industries, including the new energy vehicle (NEV) and industrial motor sectors. The company's output growth is being driven by technological advancements and upgrades within its subsidiary, Northern Rare Earth Magnetic Material (NREMM).

Technological Advancements Drive Steady Growth

NREMM has seen consistent growth over the past few months, with its magnetic material output projected to exceed 6,000 tons in August. This is a significant increase compared to April, when the output reached a record-breaking 4,000 tons, a 24.9% month-on-month rise in both production and sales.

Moreover, NREMM’s output and sales during the period from January to August increased by 18% year-on-year. This indicates a strong upward trajectory, although specific figures for magnet production and sales for 2023 and 2024 have not been provided.

Aiming for Global Leadership in Magnet Production

NRE has ambitious plans to expand its production capacity. NREMM is targeting an output capacity of 150,000 tons per year for high-performance neodymium-iron-boron alloys by the end of China’s 14th Five-Year Plan (2021-2025). This move will position NRE as a leading global player in the rare earth magnet industry.

In December 2022, NRE formed NREMM by consolidating its four wholly-owned subsidiaries: Baogang Magnetic Materials, Ningbo Zhanhao, Beijing Sanjili, and Anhui Permanent Magnet. This strategic merger is designed to create the world's largest magnet manufacturing plant in terms of production capacity.

Increasing Demand from New Energy Vehicles and Industrial Motors

NRE has highlighted the rapid development in downstream demand as a key factor behind the growth in rare earth magnetic materials. This demand surge is largely driven by the NEV and industrial motor sectors. China's NEV production from January to July totaled 5.914 million units, marking a 29% increase compared to the same period last year. Sales also saw a 31% jump, reaching 5.934 million units during the same timeframe, according to the China Association of Automobile Manufacturers.

Meanwhile, China's industrial motor sector is expected to see its sales revenue rise to 388 billion yuan ($54.67 billion) by the end of 2024, up from 372 billion yuan in 2023 and 329 billion yuan in 2020. These figures reflect the growing importance of rare earth materials in the country's industrial and technological advancements.

USA Rare Earth Serra Verde Acquisition Builds Ex-China Magnet Supply Chain

Serra Verde Group

USA Rare Earth Serra Verde acquisition will give the US rare earth producer direct access to one of the most important heavy rare earth projects outside China. The company has agreed to acquire Brazil’s Serra Verde Group for $2.8bn, accelerating its strategy to build a fully integrated mine-to-magnet supply chain.

The deal includes $300mn in cash and 126.85mn USA Rare Earth shares. After completion, USA Rare Earth shareholders will own 66% of the combined company, while Serra Verde shareholders will own 34%.

USA Rare Earth Serra Verde acquisition is strategically important because Serra Verde owns the Pela Ema ionic clay mine in Brazil. The project targets production of 6,400 t/yr of rare earth oxides by the end of 2027, with plans to double output later.

The acquisition gives USA Rare Earth exposure to four key magnet rare earth elements: neodymium, praseodymium, dysprosium and terbium. These materials are essential for high-performance permanent magnets used in electric vehicles, wind turbines, robotics, aerospace, defence systems and advanced industrial motors.

The transaction also strengthens the company’s position in yttrium. Initial Serra Verde output is expected to include 1,534 t/yr of yttrium, a material whose price has risen sharply in the US market and which has strategic applications in ceramics, phosphors, electronics, alloys and defence-related materials.

Serra Verde Adds Heavy Rare Earth Feedstock and Price-Floor Protection

Serra Verde’s Pela Ema project gives USA Rare Earth a near-term rare earth oxide production base. Ionic clay deposits are strategically attractive because they can contain valuable heavy rare earths such as dysprosium and terbium.

Initial planned output of 6,400 t/yr of rare earth oxides is expected to include 164 t/yr of dysprosium and 29 t/yr of terbium. These are small volumes compared with light rare earths, but they carry high strategic value because they improve magnet performance in high-temperature applications.

Dysprosium and terbium are especially important for permanent magnets used in EV traction motors, wind turbine generators, industrial robotics, guided systems and aerospace components. Without these elements, magnets can lose performance under heat and stress.

The deal also includes a 15-year offtake agreement previously signed by Serra Verde with a special-purpose vehicle funded by US government agencies, including the Department of Commerce and Department of Energy. This gives the project a policy-backed commercial structure rather than relying only on spot-market sales.

The offtake agreement includes price floors for neodymium, praseodymium, dysprosium and terbium. Floors are set at $110/kg for neodymium and praseodymium, $575/kg for dysprosium and $2,050/kg for terbium.

This structure is important because rare earth projects outside China often struggle when prices fall. Price floors can improve project bankability by protecting revenues and reducing the risk that China-linked supply undercuts new producers during market downturns.

Serra Verde will also share 70% of non-China index prices above the floor, net of separation costs. This gives the project exposure to upside while maintaining downside protection.

The company can also monetise non-offtake elements, including yttrium. That flexibility matters because ionic clay resources can contain multiple valuable rare earths beyond the main magnet feedstocks.

The market timing is favourable for heavy rare earth producers. US yttrium oxide prices have risen sharply, while dysprosium and terbium remain high-value magnet materials. Supply chains outside China remain thin, and buyers are increasingly focused on traceable, geopolitically secure material.

However, the acquisition does not remove execution risk. Serra Verde must still deliver target output, manage ramp-up, maintain product quality and connect mine production with separation, metal and magnet capacity.

Mine-to-Magnet Roll-Up Tests Western Rare Earth Integration

USA Rare Earth Serra Verde acquisition is part of a broader roll-up strategy. The company is building its supply chain through acquisitions rather than waiting for long greenfield development timelines.

USA Rare Earth bought UK-based Less Common Metals for $125mn in November. Less Common Metals gives the company rare earth metal and alloy production capability, a critical midstream step between separated oxides and finished magnets.

The company also acquired Texas Mineral Resources for $73mn in March to secure the Round Top heavy rare earth project in Texas. Round Top adds a US-based heavy rare earth resource to the group’s upstream portfolio.

Together, Serra Verde and Round Top are expected to give the combined company 17,100 t/yr of rare earth oxide mining capacity. Separation capacity will total 13,000 t/yr, while expanded metal and magnet-making capacity is planned at 27,500 t/yr and 10,000 t/yr, respectively.

This integration is the key point. Rare earth supply security cannot be solved by mining alone. Ore or concentrate must be separated, refined, converted into metals, alloyed and manufactured into magnets before it can support industrial customers.

Many western rare earth projects fail to cover the full chain. Some have resources but no separation. Others have separation but no heavy rare earth feedstock. Some can produce oxides but lack metal conversion and magnet-making capacity.

USA Rare Earth argues that the merged company will be the only fully integrated magnet supplier outside China. The claim reflects the company’s attempt to combine upstream heavy rare earth resources, separation, metal production and magnet manufacturing in one platform.

That structure could be attractive to customers in defence, aerospace, automotive, robotics and clean energy. These buyers increasingly need non-China supply options that can meet origin, traceability, qualification and security requirements.

The US government-backed offtake component also shows how rare earth supply chains are changing. Western governments are no longer relying only on free-market procurement. They are using price floors, strategic vehicles, financing support and industrial policy to build alternative supply.

Still, integration brings complexity. USA Rare Earth must combine assets across Brazil, Texas, the UK and planned downstream facilities. It must align mining output, separation chemistry, metal production, magnet capacity, customer qualification and government-backed offtake obligations.

The valuation also raises expectations. A $2.8bn acquisition price gives Serra Verde a large strategic premium. The deal will need to deliver heavy rare earth output, stable separation economics and customer demand to justify that value.

The broader market implication is clear. Heavy rare earth supply is becoming the strategic centre of the magnet market. Neodymium and praseodymium remain essential, but dysprosium and terbium determine performance in the most demanding applications.

China still dominates much of the rare earth separation, metal and magnet chain. The USA Rare Earth-Serra Verde deal is an attempt to create an alternative industrial route at scale.

If successful, the combined company could become a rare western platform with upstream resources, heavy rare earth exposure, midstream conversion and downstream magnet capability. If execution slips, it will show again how difficult it is to recreate China’s integrated rare earth ecosystem outside China.

The Metalnomist Commentary

USA Rare Earth Serra Verde acquisition shows that the rare earth race is shifting from single-asset mining stories to integrated supply-chain control. The deal’s real test will be whether USA Rare Earth can turn Brazilian ionic clay output, US heavy rare earth resources, separation capacity and magnet production into a bankable ex-China magnet platform.

China's Northern Rare Earth Forms Joint Venture for NdFeB Magnet Production

Northern Rare Earth

China's Northern Rare Earth (NRE), one of the country's leading light rare earths producers, has announced the formation of a joint venture (JV) to construct a high-performance neodymium-iron-boron (NdFeB) magnet production plant in Baotou, located in the Inner Mongolia region. This initiative is part of NRE's strategic push to expand its footprint in the magnet and renewable energy sectors.

The JV, named Northern Zhaobao Magnet (Inner Mongolia), will focus on producing NdFeB permanent magnets, which are essential for a variety of high-tech applications, including wind turbines, compressors, and industrial motors. The plant will have a production capacity of 3,000 tons per year. NRE has committed a significant investment of 40 million yuan ($5.6 million) in the JV, which will be a collaborative effort with well-established magnet manufacturers Ningbo Zhaobao Magnet and Ningbo Souwest Magnet, alongside Suzhou Torin Drive, a key equipment producer.

The JV has a registered capital of 100 million yuan, with ownership stakes distributed as follows: NRE holds 40%, Ningbo Zhaobao Magnet 35%, Torin Drive 12.5%, and Ningbo Souwest Magnet 12.5%. Construction is slated to be completed by May 2025.

This move marks another key development in NRE's ongoing expansion within the rare earth industry. Recently, the company commenced operations at its first phase of a rare earth smelting upgrade plant in Baotou Huamei, a wholly-owned subsidiary. The plant is set to become the world's largest rare earth feedstock production facility, with an impressive extraction and separation capacity of 106,661 tons per year (t/yr) of rare earth oxide (REO). Furthermore, its processing capacity for mixed rare earth concentrate is set at 198,000 t/yr, which is equivalent to 115,018 t/yr of 58.09% REO, alongside precipitation and crystallization capacities of 141,070 t/yr REO.

Despite the strong push for growth, NRE's financial performance has been affected by weaker-than-expected demand in the global rare earth market. In the third quarter, the company posted a 1.5% year-on-year revenue increase, reaching 8.56 billion yuan, while its net profit saw an 11% increase to 359.92 million yuan. However, NRE's performance for the first three quarters of 2024 showed a 14% decline in revenue to 21.55 billion yuan, and a significant 71% drop in net profit, which fell to 405.32 million yuan. The weaker-than-expected demand and lower rare earth prices—partly due to abundant spot supplies and insufficient growth in consumer demand—continue to weigh on the company's profits. The price of praseodymium-neodymium metal dropped by 28% year-on-year, with the average price during January-September falling to 477 yuan/kg.

Strategic Implications and Market Outlook

NRE's decision to enter the NdFeB magnet production market aligns with China's broader ambitions to dominate the rare earth sector, particularly in materials critical for renewable energy applications. As the world transitions toward cleaner energy sources, demand for NdFeB magnets is expected to grow, driven by the proliferation of electric vehicles, wind energy, and other green technologies.

However, NRE's profitability is under pressure due to the current low prices of rare earth metals, which could dampen its short-term outlook. The company's performance in the fourth quarter will depend on factors like global rare earth prices, market demand for clean energy technologies, and the success of its ongoing projects, such as the Baotou Huamei plant.

Huahong Rare Earth Output Rises as NdFeB Scrap Recycling Supports Magnet Demand

Huahong Rare Earth

Huahong rare earth output increased sharply in 2025 as stronger demand from new energy vehicles, industrial automation and energy-saving motors lifted China’s rare earth recycling and magnet supply chain. Zhejiang Huahong Technology produced 8,794t of rare earth oxides during the year, up 71% from 2024.

Huahong rare earth output growth was also supported by tighter rare earth supply conditions in China. Stricter government controls on mining, processing and production capacity helped lift prices and encouraged stronger output from qualified oxide and magnet producers.

Huahong rare earth output is strategically important because the company recovers rare earth oxides from neodymium-iron-boron scrap. This recycling route gives China another feedstock source for magnet production at a time when primary supply, mining quotas and scrap availability remain sensitive.

Sales of rare earth oxides rose by 57% to 9,165t in 2025, while inventories increased by 7% to 359t. The figures show that downstream demand remained strong enough to absorb most of the company’s higher oxide output.

NdFeB Scrap Recycling Gains Value Under Tighter Rare Earth Supply

Huahong operates three production bases for NdFeB scrap recycling: Ji’an Xintai, Jishui Jincheng and Jiangxi Wanhong. Together, these sites have 12,000 t/yr of rare earth oxide capacity using neodymium-iron-boron scrap as feedstock.

This recycling capacity matters because magnet scrap is becoming a strategic rare earth resource. NdFeB magnets contain neodymium, praseodymium and, in higher-performance grades, heavy rare earths such as dysprosium and terbium.

Recovering these materials from scrap can reduce dependence on mined feedstock and improve supply efficiency. It also supports China’s circular rare earth strategy, especially as demand from electric vehicles, robotics and industrial motors rises.

Market participants said some oxide plants are facing shutdowns or output restrictions because their capacity exceeds government standards. Tighter mining quotas, limited spot availability and higher NdFeB scrap costs have also created pressure in the oxide market.

These conditions favour producers with approved capacity and secure scrap channels. Huahong’s stronger oxide output suggests that recycled feedstock is becoming more important in balancing China’s rare earth supply chain.

The company’s revenue rose by 41% to 7.83bn yuan in 2025, while profit increased by 157% to 204mn yuan. The profit growth shows how higher rare earth prices and stronger magnet demand improved margins across the business.

High-Performance Magnet Demand Drives Capacity Expansion

Huahong’s rare earth magnetic materials output rose by 27% to 15,791t in 2025. Sales increased by 19% to 14,035t, while inventories rose by 29% to 1,042t.

The growth reflects rising demand for high-performance magnets in new energy vehicles, industrial robots, automation systems and energy-saving motors. These sectors require magnets with stronger magnetic performance, thermal stability and reliability.

China produced 16.6mn new energy vehicles in 2025, up 29% from a year earlier. NEV sales rose by 28% to 16.5mn units, supporting demand for high-performance NdFeB magnets used in traction motors, pumps, sensors, braking systems and other vehicle components.

Huahong said high-performance NdFeB magnetic materials accounted for around 42% of China’s total magnet output last year. That share is likely to remain important as vehicles become more electrified, automated and motor-intensive.

Industrial robots also supported magnet demand. Global industrial robot output exceeded 600,000 units in 2025, with compound annual growth above 10%. Robotics growth increases demand for compact, efficient and high-torque motor systems.

Huahong plans to start trial operations at the first phase of its Baotou facility in May-June 2026. The first phase will add 10,000 t/yr of high-performance magnet capacity.

Once the first phase comes on line, Huahong’s total high-performance magnet capacity will reach 20,000 t/yr. This positions the company more deeply in the downstream magnet chain, not only in rare earth oxide recycling.

The expansion shows how China’s rare earth industry is moving toward integrated recycling, oxide production and magnet manufacturing. Companies with access to scrap feedstock and downstream magnet capacity may be better positioned as rare earth supply becomes more regulated.

The Metalnomist Commentary

Huahong’s growth shows that rare earth recycling is no longer a secondary supply story. As NEV and robotics demand rises, NdFeB scrap recovery is becoming a strategic feedstock route for China’s high-performance magnet industry.