HyProMag Rare Earth Magnet Recycling Plant Opens in Germany

HyProMag

HyProMag rare earth magnet recycling has moved into commercial-scale production in Germany after the company opened a new recycling and manufacturing plant in Pforzheim. The facility strengthens Europe’s effort to build a circular rare earth magnet supply chain outside China.

HyProMag rare earth magnet recycling will focus on neodymium-iron-boron magnets and alloys. The plant will start with 100 t/yr of production capacity, with plans to increase output to 350 t/yr.

HyProMag rare earth magnet recycling is strategically important because NdFeB magnets are critical for electric vehicles, wind turbines, robotics, electronics, defence systems and industrial motors. Europe needs more local magnet capacity as China continues to dominate rare earth processing and magnet production.

The plant is permitted for production of up to 750 t/yr. HyProMag and parent company Mkango Resources are evaluating a scale-up to that level over the next three years.

HPMS Technology Targets Magnet Scrap Recovery

The Pforzheim plant will use Hydrogen Processing of Magnet Scrap technology, known as HPMS. The process was developed at the University of Birmingham and is designed to recover rare earth magnets from scrap streams more efficiently.

This technology matters because magnet recycling can reduce dependence on mined rare earth feedstock and conventional separation routes. It can also shorten supply chains by recovering material already embedded in end-of-life products and industrial scrap.

Recycled NdFeB magnets can support European manufacturers that need secure and traceable supply. Automotive, wind power, electronics and defence customers increasingly want material with clearer origin and lower supply-chain risk.

The initial 100 t/yr capacity is modest compared with China’s magnet industry. However, the strategic value lies in proving that commercial-scale recycling and magnet manufacturing can operate inside Europe.

The planned expansion to 350 t/yr, and potentially 750 t/yr, would make the site more meaningful for regional supply. It would also help Europe develop technical expertise in magnet scrap collection, processing, alloying and remanufacturing.

EU Critical Raw Materials Strategy Gains Recycling Base

HyProMag’s German plant fits directly into Europe’s critical raw materials strategy. The EU wants to reduce dependence on imported rare earth materials by supporting domestic mining, separation, recycling and manufacturing capacity.

Mkango Resources adds another layer to this strategy. The Canadian company owns a rare earths project in Malawi and a proposed rare earths separation plant in Poland.

Both projects have been selected as strategic projects under the EU Critical Raw Materials Act. This gives Mkango a broader position across upstream rare earth resources, midstream separation and downstream magnet recycling.

The German plant therefore is not just a standalone recycling facility. It could become part of a wider European rare earth value chain connecting African feedstock, European separation and recycled magnet production.

For Europe, this model is important. Mining alone will not solve rare earth dependence if separation, metal making, alloying and magnet manufacturing remain concentrated elsewhere.

HyProMag’s Pforzheim facility helps address one of the most difficult parts of the chain: turning rare earth scrap into usable magnet products. If the company scales successfully, it could support a more resilient European magnet ecosystem.

The Metalnomist Commentary

HyProMag’s plant shows that Europe’s rare earth strategy is moving from policy ambition into industrial execution. The key test will be whether recycling capacity can scale fast enough to supply real magnet demand in EVs, wind power and defence.