China NdFeB Magnet Output Rose in 2025 on Strong Downstream Demand

Earth Panda

China NdFeB magnet output increased in 2025 as demand strengthened from new energy vehicles, energy-saving appliances, industrial robots, consumer electronics and wind turbines. The rise confirmed the growing industrial importance of rare earth permanent magnets across electrification and automation supply chains.

China NdFeB magnet output was supported by higher production at major domestic magnet producers. Anhui Earth Panda produced 4,127t of sintered NdFeB magnets, up 24.8% from 2024, while sales rose 24.16% to 4,014t.

China NdFeB magnet output also increased among bonded and soft magnet producers. Galaxy Magnets lifted bonded NdFeB output by 4.98% to 3,606t, while Sinomag raised wet-pressed magnet tile output by 9.34% to 44,992t.

NEVs, Appliances and Robots Supported Magnet Consumption

New energy vehicles remained one of the strongest demand engines for rare earth permanent magnets. China’s NEV sales rose 28% to 16.49mn units in 2025, supported by continued adoption and policy incentives linked to decarbonisation goals.

The NEV sector uses high-performance NdFeB magnets in traction motors, power steering systems and other electrified vehicle components. China’s NEV sales are expected to reach 19mn units in 2026, although growth is likely to slow from the previous year.

Energy-saving appliances also supported magnet demand. China sold 267mn air conditioners in 2025, up 0.7%, with inverter air conditioner sales reaching about 187mn units.

Industrial robots added another growth channel. China’s industrial robot output rose 28% to 773,074 units in 2025, reinforcing demand for compact, efficient motors using rare earth magnet materials.

Wind Turbines Add Long-Term Demand for High-Performance Magnets

Wind power continued to expand the strategic role of rare earth permanent magnets. China’s cumulative wind turbine capacity reached around 640GW by the end of 2025, up 23% from a year earlier.

Offshore wind remains especially important because direct-drive permanent magnet technology is widely used in that market. China’s offshore wind capacity reached about 47GW, with 6.59GW newly installed during 2025.

Global wind additions were also strong. Newly installed wind turbine capacity was estimated at 150GW in 2025, compared with 120GW in 2024 and 121GW in 2023.

The growth outlook points to stronger demand for neodymium, praseodymium, dysprosium and terbium. However, rising inventories at some Chinese magnet producers show that supply growth must be balanced carefully against end-market absorption.

The Metalnomist Commentary

China’s magnet sector is benefiting from the convergence of EVs, robotics, appliances and wind power. The next strategic issue is whether rare earth oxide, metal conversion and high-end magnet capacity can keep pace without creating another inventory cycle.

DMEGC Magnet Output Falls as Competition and Export Controls Pressure Sales

DMEGC

DMEGC magnet output fell in 2025 as tougher competition and China’s export restrictions on some rare earth permanent magnets weighed on sales. Hengdian Group DMEGC Magnetics produced 221,690t of magnetic materials during the year, down 2.5% from 2024.

DMEGC magnet output declined even as the broader Chinese magnet market benefited from stronger demand in new energy vehicles, smart appliances, data centres and consumer electronics. The company’s magnetic material sales fell by 5.9% to 218,282t, while inventories rose by 22% to 19,074t.

DMEGC magnet output weakness shows that rising end-market demand does not guarantee growth for every producer. Fiercer competition in China and overseas, combined with tighter controls on medium and heavy rare earth magnet exports, created pressure across the company’s magnet business.

China imposed export restrictions in April 2025 on permanent magnets containing seven medium and heavy rare earth elements. These included dysprosium, terbium, yttrium, lutetium, gadolinium, scandium and samarium.

The restrictions affected a sensitive part of the magnet supply chain. Dysprosium and terbium are especially important for high-performance magnets used in electric vehicles, wind turbines, robotics, aerospace systems and defence-related applications.

Magnetic Materials Lag as DMEGC Revenue Rises Elsewhere

DMEGC’s overall business still expanded in 2025 despite weaker magnet volumes. Revenue rose by 22% on the year to 22.6bn yuan, while profit increased by 1.3% to 1.85bn yuan.

The strongest revenue growth came from photovoltaic products. Sales from that segment rose by 29% to 14.3bn yuan, making solar products a major earnings driver for the group.

Revenue from magnetic materials increased by 5% to 4bn yuan, even though output and sales volumes declined. This suggests that pricing, product mix or higher-value material sales partly offset weaker physical shipments.

Lithium battery revenue also increased. Sales rose by 12% to 2.72bn yuan, while component sales climbed by 30% to 995mn yuan.

The result shows DMEGC’s advantage as a diversified materials and energy technology supplier. Weakness in one product line did not prevent group revenue growth, because photovoltaics, batteries and components supported the wider business.

Still, the magnet segment remains strategically important. DMEGC had designed magnetic materials capacity of 300,000 t/yr by the end of 2025, placing it among China’s leading magnetic material producers by sales scale.

The company’s battery and component capacity also reached 23GW and 21GW, respectively, while lithium battery output capacity stood at 8GWh. This gives DMEGC exposure to several electrification markets, including solar, batteries, motors and electronic components.

The inventory increase in magnetic materials deserves attention. Rising inventories during a year of falling sales can signal slower customer offtake, tougher competition or weaker export channels.

Export restrictions may have added to that pressure. When overseas buyers face licensing uncertainty, shipment delays or compliance risk, purchasing patterns can change even if underlying demand remains strong.

This is particularly important for rare earth permanent magnets. Buyers in automotive, robotics, wind power and electronics supply chains require stable delivery, traceability and qualification. Policy disruption can therefore affect procurement decisions quickly.

NEVs, Appliances and Data Centres Support Long-Term Magnet Demand

China’s magnet demand outlook remains positive despite DMEGC’s weaker 2025 volume performance. China produced 1.62mn t of magnetic materials in 2025, accounting for about 80% of global output.

This total included 750,000t of permanent magnetic ferrite, 600,000t of soft magnets and 270,000t of rare earth permanent magnets. The scale confirms China’s dominant role across both low-cost and high-performance magnet supply chains.

New energy vehicles remain one of the strongest demand drivers. China’s automobile output rose by 10% to 34.5mn units in 2025, while NEV production increased by 29% to 16.6mn units.

NEVs consume more magnetic materials because electric drivetrains, sensors, power steering, braking systems, pumps and comfort systems all require motors and magnetic components. As vehicles become more automated, intelligent and comfort-oriented, magnet intensity per vehicle is likely to increase.

Smart home appliances are another major demand source. China’s output of air conditioners, refrigerators and washing machines reached 266.97mn, 109.24mn and 125.17mn units, respectively, in 2025.

These appliances support demand for soft magnets and ferrite materials used in motors, compressors, power electronics and control systems. Energy efficiency standards and inverter technologies can further raise the need for higher-performance magnetic components.

Data centres are becoming a newer growth channel. Global server shipments rose by 1.9% to 16.3mn units in 2025, while AI server shipments increased by 25% to 2.04mn units.

Cooling systems in data centres require fans, motors and magnetic components. As AI infrastructure expands, heat management becomes more important, adding another source of demand for rare earth permanent magnets and soft magnetic materials.

Consumer electronics also supported the market. Global smartphone shipments rose by 2% to 1.25bn units, while personal computer shipments increased by 9.2% to 280mn units.

This broad demand base gives Chinese magnet producers a strong long-term market. However, it also attracts capacity expansion and intensifies competition. Producers must now compete not only on volume, but also on product quality, export compliance, heavy rare earth efficiency and downstream qualification.

The market is therefore entering a more selective phase. Producers with strong customer relationships, stable rare earth supply, advanced magnet technologies and diversified end-market exposure will be better positioned.

DMEGC’s 2025 results reflect that transition. Demand for magnets is rising, but policy controls, competition and inventory pressure can still weaken individual company performance.

The Metalnomist Commentary

DMEGC’s results show that China’s magnet market is growing, but not evenly. The next competitive divide will come from export-control management, high-performance magnet capability and access to reliable rare earth feedstock.

China's Praseodymium-Neodymium Prices Rise Amid Tight Supply and Strong Demand

China’s Praseodymium-Neodymium market has seen significant price increases over the past two weeks, fueled by a combination of tight spot oxide availability and robust demand from the magnet industry. Market analysts expect this trend to persist through the end of the month, with intensified restocking activities by metal and magnet producers further supporting prices.

Oxide separation plants and trading houses have raised their offers due to firm production costs for ore feedstock and consistent purchases from metal producers, who have also seen rising transaction prices. The uptrend in oxide prices, coupled with narrow profit margins for mining firms outside China, has contributed to higher prices in the ore feedstock market. Many ore suppliers have either withdrawn their sales or increased their offers recently, reflecting the prevailing market conditions.

Trading firms, eager to capitalize on the price gains after months of market fluctuations, have been more active in restocking. Large-scale magnet manufacturing plants have continued their regular purchases of praseodymium-neodymium metal, gradually accepting higher prices in line with the rising cost of oxide feedstock. Even medium and small magnet producers, despite their smaller purchase volumes, have made purchases at the higher prices, reinforcing the overall price uptrend in the metal feedstock market.

Expectations of increased magnet demand following the summer lull have further strengthened market predictions of continued price rises. As a result, many oxide and metal producers are holding firm on prices, anticipating higher offers in the near future.

The release of Northern Rare Earth’s (NRE) listed prices for September delivery of praseodymium-neodymium next week is also anticipated to reflect these recent price gains. The slowdown in the growth of light rare earth production quotas and reduced ore feedstock imports from the U.S. and Southeast Asia are additional factors contributing to the tightening of spot supplies, which may lead to further price increases in the coming months.

However, some market participants remain cautious, focusing on the fundamentals of physical demand and the operating rates of downstream magnet producers before making further predictions about price movements.

Ningbo Yunsheng NdFeB Magnet Output Rises on NEV and AI Terminal Demand

Ningbo Yunsheng

Ningbo Yunsheng NdFeB magnet output increased in 2025 as demand from new energy vehicles, consumer electronics, industrial motors and robots supported China’s rare earth permanent magnet sector. The company produced 14,856t of finished neodymium-iron-boron magnets during the year, up 11% from 2024.

Ningbo Yunsheng NdFeB magnet output growth was matched by stronger sales. The company sold 14,197t of finished NdFeB magnets in 2025, up 10% from a year earlier, while inventories rose by 47% to 2,055t.

The inventory increase shows that supply growth remains strong even as downstream demand improves. For China’s magnet industry, the key question is whether expanding production capacity can stay aligned with demand from EVs, AI devices, robots and high-efficiency motors.

NEVs and Consumer Electronics Strengthen Magnet Revenue

Yunsheng’s revenue rose by 6% on the year to 5.46bn yuan, while profit increased sharply to 330.82mn yuan from 95mn yuan in 2024. The improvement reflected stronger demand in its core downstream sectors and higher-value magnetic component sales.

Revenue from NdFeB permanent magnetic materials sold as magnetic components rose by 60% to 705mn yuan. This suggests that Yunsheng is gaining value not only from magnet volume, but also from more advanced component-level products.

The NEV sector remained the company’s largest growth driver. Yunsheng’s sales revenue from new energy vehicle applications rose by 9.6% to 2.55bn yuan in 2025.

China sold 12.8mn NEV passenger cars in 2025, up 18% from a year earlier. NEVs accounted for 54% of total domestic passenger car sales, reinforcing the role of electric drivetrains in magnet demand.

NdFeB magnets are critical for high-efficiency motors used in electric vehicles, power steering systems, industrial automation and robotics. As vehicle electrification deepens, magnet suppliers remain closely tied to demand for neodymium, praseodymium, dysprosium and terbium.

Consumer electronics also supported Yunsheng’s performance. Revenue from the sector rose by 0.8% to 1.3bn yuan, helped by rapid growth in AI terminal product shipments and continued development of generative AI technologies.

Baotou Expansion Adds High-Performance Magnet Capacity

Ningbo Yunsheng NdFeB magnet output is set to receive further support from capacity expansion. The company had 26,000 t/yr of rough NdFeB magnet capacity and 10,000 t/yr of grain boundary diffusion capacity by the end of 2025.

Grain boundary diffusion is strategically important because it improves magnet performance while helping manage the use of heavy rare earths. This matters for high-performance applications where heat resistance, magnetic stability and material efficiency are critical.

Yunsheng is expanding its Baotou site to 15,000 t/yr of high-performance permanent magnetic materials by June 2026. The first 5,000 t/yr phase has been operating since June 2025, and the second 10,000 t/yr phase is expected to come on line in 2026.

Baotou is a strategically important location because it sits close to China’s rare earth resource and processing base. This gives magnet producers logistical and supply-chain advantages in sourcing rare earth materials and scaling downstream manufacturing.

The expansion also highlights China’s continued dominance in the rare earth magnet value chain. As global demand rises from EVs, AI hardware, robotics, industrial motors and clean-energy systems, Chinese producers are still adding capacity faster than most overseas competitors.

The Metalnomist Commentary

Yunsheng’s results show that rare earth magnet demand is broadening from EVs into AI terminals, robotics and high-efficiency motors. The next strategic risk is not only demand growth, but whether rising Chinese magnet capacity creates inventory pressure while tightening demand for high-quality rare earth feedstock.

Huahong Rare Earth Output Rises as NdFeB Scrap Recycling Supports Magnet Demand

Huahong Rare Earth

Huahong rare earth output increased sharply in 2025 as stronger demand from new energy vehicles, industrial automation and energy-saving motors lifted China’s rare earth recycling and magnet supply chain. Zhejiang Huahong Technology produced 8,794t of rare earth oxides during the year, up 71% from 2024.

Huahong rare earth output growth was also supported by tighter rare earth supply conditions in China. Stricter government controls on mining, processing and production capacity helped lift prices and encouraged stronger output from qualified oxide and magnet producers.

Huahong rare earth output is strategically important because the company recovers rare earth oxides from neodymium-iron-boron scrap. This recycling route gives China another feedstock source for magnet production at a time when primary supply, mining quotas and scrap availability remain sensitive.

Sales of rare earth oxides rose by 57% to 9,165t in 2025, while inventories increased by 7% to 359t. The figures show that downstream demand remained strong enough to absorb most of the company’s higher oxide output.

NdFeB Scrap Recycling Gains Value Under Tighter Rare Earth Supply

Huahong operates three production bases for NdFeB scrap recycling: Ji’an Xintai, Jishui Jincheng and Jiangxi Wanhong. Together, these sites have 12,000 t/yr of rare earth oxide capacity using neodymium-iron-boron scrap as feedstock.

This recycling capacity matters because magnet scrap is becoming a strategic rare earth resource. NdFeB magnets contain neodymium, praseodymium and, in higher-performance grades, heavy rare earths such as dysprosium and terbium.

Recovering these materials from scrap can reduce dependence on mined feedstock and improve supply efficiency. It also supports China’s circular rare earth strategy, especially as demand from electric vehicles, robotics and industrial motors rises.

Market participants said some oxide plants are facing shutdowns or output restrictions because their capacity exceeds government standards. Tighter mining quotas, limited spot availability and higher NdFeB scrap costs have also created pressure in the oxide market.

These conditions favour producers with approved capacity and secure scrap channels. Huahong’s stronger oxide output suggests that recycled feedstock is becoming more important in balancing China’s rare earth supply chain.

The company’s revenue rose by 41% to 7.83bn yuan in 2025, while profit increased by 157% to 204mn yuan. The profit growth shows how higher rare earth prices and stronger magnet demand improved margins across the business.

High-Performance Magnet Demand Drives Capacity Expansion

Huahong’s rare earth magnetic materials output rose by 27% to 15,791t in 2025. Sales increased by 19% to 14,035t, while inventories rose by 29% to 1,042t.

The growth reflects rising demand for high-performance magnets in new energy vehicles, industrial robots, automation systems and energy-saving motors. These sectors require magnets with stronger magnetic performance, thermal stability and reliability.

China produced 16.6mn new energy vehicles in 2025, up 29% from a year earlier. NEV sales rose by 28% to 16.5mn units, supporting demand for high-performance NdFeB magnets used in traction motors, pumps, sensors, braking systems and other vehicle components.

Huahong said high-performance NdFeB magnetic materials accounted for around 42% of China’s total magnet output last year. That share is likely to remain important as vehicles become more electrified, automated and motor-intensive.

Industrial robots also supported magnet demand. Global industrial robot output exceeded 600,000 units in 2025, with compound annual growth above 10%. Robotics growth increases demand for compact, efficient and high-torque motor systems.

Huahong plans to start trial operations at the first phase of its Baotou facility in May-June 2026. The first phase will add 10,000 t/yr of high-performance magnet capacity.

Once the first phase comes on line, Huahong’s total high-performance magnet capacity will reach 20,000 t/yr. This positions the company more deeply in the downstream magnet chain, not only in rare earth oxide recycling.

The expansion shows how China’s rare earth industry is moving toward integrated recycling, oxide production and magnet manufacturing. Companies with access to scrap feedstock and downstream magnet capacity may be better positioned as rare earth supply becomes more regulated.

The Metalnomist Commentary

Huahong’s growth shows that rare earth recycling is no longer a secondary supply story. As NEV and robotics demand rises, NdFeB scrap recovery is becoming a strategic feedstock route for China’s high-performance magnet industry.

MP Materials Magnet Campus in Texas Expands US Rare Earth Manufacturing Capacity

MP Materials

MP Materials magnet campus plans in Northlake, Texas, mark a major step in building a larger US rare earth magnet supply chain. The company’s planned “10X” facility will lift its total neodymium-iron-boron magnet production capacity to about 10,000 t/yr.

The MP Materials magnet campus is expected to require more than $1.25bn in investment. Engineering and equipment procurement are already underway, and commissioning is scheduled for 2028. The project strengthens the company’s position as one of the few integrated Western rare earth producers moving from mining and refining into finished magnet production.

The location also carries strategic value. Northlake sits fewer than 10 miles from MP’s existing Independence facility in Fort Worth, allowing the company to build a regional magnet manufacturing cluster with shared industrial infrastructure, workforce development, and supply-chain connectivity.

Texas Incentives Support Domestic Magnet Scale-Up

Texas, Denton County, and the City of Northlake approved an incentive package worth $200mn over a decade. The package includes grants, abatements, and exemptions designed to support one of the most capital-intensive segments of the rare earth value chain.

This support reflects the strategic importance of neodymium-iron-boron magnets. These magnets are used in electric motors, robotics, drones, defense systems, wind power, industrial automation, and advanced electronics. For the US, domestic magnet capacity is becoming a national competitiveness issue as China continues to dominate much of the rare earth processing and magnet manufacturing chain.

The MP Materials magnet campus also expands the company’s role beyond raw material supply. MP describes itself as an integrated magnet producer, with activities spanning mining, refining, metallization, alloying, sintering, finished magnet production, and recycling. That vertical model is important because rare earth supply security depends on every step between ore and magnet-ready components.

Northlake Adds Scale to Fort Worth Magnet Platform

MP’s existing Independence facility in Fort Worth provides the foundation for the Northlake expansion. Independence has 1,000 t/yr of magnet production capacity, with a 2,000 t/yr expansion already underway. That site is also anchored by a partnership with Apple focused on magnet recycling.

The Northlake project adds a much larger scale-up pathway. By targeting about 10,000 t/yr in total neodymium-iron-boron magnet capacity, MP is positioning itself to serve higher-volume demand from automotive, electronics, energy, and defense customers.

Recycling will also become more important as magnet demand grows. Recovered magnets can provide an additional rare earth feedstock stream and reduce pressure on primary supply. In a market exposed to geopolitical risk, recycling can strengthen domestic material resilience and improve traceability.

The Metalnomist Commentary

MP’s Northlake project shows that the US rare earth strategy is shifting from mining announcements to industrial execution. The critical test will be whether domestic magnet production can scale with competitive costs, qualified customers, and reliable feedstock flows.

Heraeus Remloy Magnet Recycling Sale Strengthens Mkango’s European Rare Earth Platform

Heraeus

Heraeus Remloy magnet recycling is set to move under Mkango Resources after Germany-headquartered Heraeus agreed to sell its rare earth magnet recycling unit to the Canadian company. The deal gives Mkango direct access to a German platform for producing neodymium-iron-boron alloy powders.

Heraeus Remloy magnet recycling is strategically important because NdFeB powders can be used by customers to manufacture new permanent magnets. These magnets are critical for electric motors, wind turbines, robotics, electronics, defence systems and advanced industrial equipment.

Heraeus Remloy magnet recycling operates from Bitterfeld in Saxony-Anhalt. The facility can produce 600 t/yr of rare earth magnetic powders, with potential to ramp up to 1,200 t/yr.

The transaction is expected to close in summer 2026, subject to regulatory approvals. Financial details were not disclosed.

Bitterfeld Facility Adds NdFeB Powder Capacity

Heraeus Remloy was developed as an in-house startup within Heraeus. Its focus on NdFeB alloy powders places it in a valuable part of the magnet recycling chain.

This matters because recycling rare earth magnets is not only about collecting scrap. The material must be processed into usable feedstock that magnet makers can qualify and reuse.

The Bitterfeld plant gives Mkango an operational base in Germany, one of Europe’s core advanced manufacturing markets. That location could support customers seeking regional rare earth magnet materials with stronger supply-chain traceability.

The facility’s 600 t/yr current capacity is modest in global terms, but meaningful for Europe’s early-stage magnet recycling industry. The option to ramp up to 1,200 t/yr adds future flexibility if demand strengthens.

For Mkango, the acquisition can deepen its downstream rare earth position. Instead of focusing only on mining or separation, the company gains a route into recycled magnet powder production.

Europe’s Magnet Recycling Chain Gains Strategic Relevance

The deal comes as Europe tries to reduce dependence on China-dominated rare earth and magnet supply chains. Recycling is becoming one of the fastest practical routes to add regional material availability.

NdFeB magnets contain neodymium and praseodymium, and some high-performance applications also use dysprosium or terbium. Recovering these materials from magnet scrap can reduce pressure on primary supply and improve circularity.

Permanent magnet recycling also supports European industrial policy. Automotive, wind power, automation and defence manufacturers increasingly need secure, traceable and lower-risk sources of magnet materials.

However, recycled powders still need customer qualification. Magnet producers require consistent chemistry, particle characteristics and performance before they can use recycled feedstock at scale.

Mkango’s challenge will be to turn the Bitterfeld asset into a reliable commercial platform. If it can expand production and secure customers, the acquisition could strengthen Europe’s rare earth recycling ecosystem.

The Metalnomist Commentary

Mkango’s purchase of Heraeus Remloy shows that rare earth recycling is moving from concept to industrial asset consolidation. Europe’s magnet security will depend on practical facilities like Bitterfeld that can convert scrap into qualified, reusable magnetic materials.

Rare Earth Magnet Recycling Gains Momentum as Japanese Firms Target Air Conditioner Compressors

Daikin

Rare earth magnet recycling is moving into Japan’s commercial air conditioning sector as Daikin Industries, Shin-Etsu Chemical, Hitachi and Tokyo Eco Recycle prepare a joint recovery initiative. The project will recover rare earth magnets from compressors used in commercial air conditioners and return the material to new magnet production.

The companies plan to develop automated recovery equipment in 2026 and start full-scale operations in 2027. Daikin aims to collect around 10,000 compressors a year and eventually recycle several tonnes of rare earth magnets annually.

Rare earth magnet recycling is strategically important because compressors use internal motors that contain neodymium-based magnets. These magnets are essential for high-efficiency air conditioners, electric vehicles, industrial motors and other electrified systems.

The initiative also addresses a gap in Japan’s recycling infrastructure. Daikin said there is currently no established framework in Japan for recovering rare earth magnets from commercial air conditioner compressors.

Compressor Motors Offer a New Urban Mine

Commercial air conditioner compressors are a practical target for rare earth magnet recycling because they are large, identifiable and collected through equipment replacement channels. This makes them easier to trace than many small electronic products.

Daikin will collect used compressors under the scheme. Tokyo Eco Recycle, working with Hitachi, will extract the rare earth magnets from the units. Shin-Etsu Chemical will then use the recovered magnets as raw material for new rare earth magnet production.

This structure creates a closed-loop model. It connects product collection, disassembly, magnet recovery and remanufacturing inside one coordinated supply chain.

The industrial meaning is significant. Japan is trying to recover strategic materials from domestic end-of-life equipment rather than relying only on imported rare earths. This can reduce exposure to supply disruptions and improve material security for manufacturers.

Neodymium magnets are particularly important because they support compact, high-efficiency motors. Air conditioner makers need these motors to reduce energy consumption, while EV and industrial motor producers need them for power density and performance.

The project could also become a model for other equipment categories. If companies can recover magnets efficiently from compressors, similar approaches may be applied to motors, pumps, factory equipment and vehicle components.

Automation and Policy Support Strengthen Japan’s Recycling Model

The companies plan to improve recovery efficiency through automation. AI-based image recognition and robotics will help optimise disassembly processes for different compressor models.

This is important because recycling rare earth magnets is not only a materials issue. It is also a dismantling and sorting problem. Magnet recovery becomes difficult when product designs, motor structures and fastening systems vary across models.

A centralised data system will manage the full process from collection to remanufacturing. This should improve traceability, recovery planning and quality control across the recycling chain.

The policy backdrop is also supportive. Japan’s environment ministry has allocated about ¥37.9bn, or $238mn, in its fiscal 2026 budget to promote recycling of metal resources, including rare metals and rare earths.

This shows that Japan views critical minerals recycling as both an environmental and economic security priority. Recycling reduces waste, but it also lowers dependence on concentrated foreign supply chains.

China still dominates much of the global rare earth supply chain, from mining and separation to metal conversion and magnet production. For Japan, domestic recycling can provide a supplementary source of magnet raw materials and reduce supply risk for strategic industries.

However, the scale will be modest at first. Recycling several tonnes of magnets annually will not replace primary supply. But it can create a repeatable industrial system that grows as collection networks, automation and remanufacturing improve.

The bigger value lies in building capability. Japan is connecting equipment makers, recyclers and magnet producers before supply stress becomes more severe.

The Metalnomist Commentary

Rare earth magnet recycling from compressors shows how industrial equipment can become a strategic materials source. Japan’s advantage will come from turning product traceability, automation and chemical expertise into a scalable recycling loop before rare earth supply risks intensify.

Cerium NdFeB Magnet Project Strengthens Northern Rare Earth’s Downstream Strategy

Northern Rare Earth

Cerium NdFeB magnet project development is becoming a stronger part of China’s rare earth industrial strategy as Northern Rare Earth moves further into cost-optimized permanent magnet materials. The company plans to build a 10,000 t/yr plant in Baotou, Inner Mongolia, through a new joint venture with Ningbo Shuoteng.

The project will produce neodymium-iron-boron magnets containing cerium, linking Northern Rare Earth’s light rare earth resource base with downstream magnet manufacturing. The structure also gives the company a clearer route to absorb cerium supply into higher-value functional materials.

Northern Rare Earth will invest 116mn yuan to form Northern Shuoteng Magnetics with Ningbo Shuoteng, a producer of cerium-iron-boron magnets. The joint venture will require total investment of Yn595mn, with Northern Rare Earth holding 34pc and Ningbo Shuoteng holding the remaining stake.

The cerium NdFeB magnet project will be built in two phases. Each phase will add 5,000 t/yr of capacity. The first phase will require Yn440mn and a 20-month construction period, while the second phase will require around Yn155mn and a similar construction timeline.

Cerium Magnet Demand Supports Light Rare Earth Consumption

Cerium-based magnet production is gaining importance because it can reduce material costs in selected applications. CeFeB magnets are already used in lower-priced electric vehicles, household appliances, two-wheelers, and lower-end motors where cost competitiveness matters more than maximum magnetic performance.

The new cerium NdFeB magnet project shows how China is trying to create more industrial demand for abundant light rare earth elements. Cerium and lanthanum often face weaker pricing dynamics than neodymium and praseodymium because supply growth can exceed high-value demand. Magnet substitution gives producers another channel to improve consumption balance.

Northern Rare Earth said China’s CeFeB magnet output is expected to continue rising in the next few years. The company estimated that China’s CeFeB output reached more than 100,000 t in 2025, showing rapid expansion in cost-sensitive magnet applications.

This trend matters for the broader rare earth supply chain. If cerium-containing magnets continue to gain share in lower-cost motors, they could reduce pressure on more expensive rare earth inputs in certain segments. However, high-performance EV traction motors, wind turbines, aerospace systems, and defense applications will still require stronger magnet chemistries.

Cerium Prices Rise as Destocking Improves Market Balance

Higher CeFeB output has already supported stronger consumption of cerium products in China. Northern Rare Earth said increased use of cerium metal in magnet manufacturing helped lift domestic spot prices for cerium oxide.

Cerium oxide prices have been rising since September 2025. Prices for 99.5-99.9pc cerium oxide were assessed at Yn13,500-14,500/t ex-works, up 28pc at the midpoint from Yn10,500-11,500/t ex-works on 23 September 2024.

The price increase reflects a more constructive market for light rare earth products. Northern Rare Earth said its destocking of lanthanum and cerium products made notable progress in 2025, with sales exceeding production for the first time. Stronger restocking demand inside and outside China also supported the improvement.

The company expects 2025 profits to rise sharply to Yn2.18bn-2.36bn, compared with Yn1bn a year earlier. Higher sales and production of rare earth oxides, metals, functional materials, and permanent magnet motors supported the earnings outlook. Firmer rare earth prices and improved inventory discipline also helped profitability.

The cerium NdFeB magnet project therefore carries both operational and market significance. It is not only a downstream expansion, but also a mechanism for improving the value chain position of cerium. For Northern Rare Earth, this creates a more integrated model from oxide and metal production to functional magnet materials.

The Metalnomist Commentary

Cerium magnet growth shows China’s ability to turn oversupplied light rare earths into usable industrial demand. The key strategic point is not only lower magnet cost, but better control over the full rare earth value chain.

Lynas Noveon rare earth magnet deal boosts US supply security

Lynas

The Lynas Noveon rare earth magnet deal aims to build a resilient US magnet supply chain. The partnership links a major Australian rare earths producer with a US downstream magnet maker at a time of intensifying geopolitical pressure around critical minerals. By structuring the Lynas Noveon rare earth magnet deal around both light and heavy rare earth supply, the companies target segments most exposed to Chinese dominance.

The agreement remains non-binding but already sets a strategic framework for cooperation. It covers rare earth feedstock supply, joint development of production plants and coordinated sales of finished magnets to US end-users. As a result, the Lynas Noveon rare earth magnet deal positions both parties to tap growing demand from electric vehicles, wind turbines, defence platforms and advanced electronics. Crucially, they also plan to work with US policymakers to ensure the emerging supply chain qualifies under national-interest and security frameworks.

US rare earth magnet deal builds on Texas processing investments

Lynas already plays a central role in US rare earth industrial policy. The company is building a Texas facility capable of processing 2,500-3,000 t/yr of heavy rare earths and 5,000 t/yr of light rare earths with US government backing. This plant will provide the upstream foundation needed for the Lynas Noveon rare earth magnet deal, anchoring critical materials processing on US soil rather than in China or Southeast Asia.

Meanwhile, Noveon brings established magnet design and production capabilities, plus direct relationships with US industrial and defence customers. Together, the companies can shorten the distance from mine to magnet, increasing traceability and compliance with US sourcing rules. However, real impact will depend on how quickly the Texas plant ramps up and how fast Noveon can translate material flows into scalable magnet production capacity.

Part of a wider US rare earths and magnet realignment

This agreement comes amid a wave of US-linked rare earth and magnet deals. ReElement Technologies recently partnered with South Korea’s Posco International to develop an integrated rare earth and magnet plant. USA Rare Earth also agreed to acquire UK-based Less Common Metals to support a proposed 5,000 t/yr magnet facility in Oklahoma. These moves, together with the Lynas Noveon rare earth magnet deal, form a multi-node ecosystem designed to reduce US dependence on Chinese rare earth supply chains.

However, building a fully competitive mine-to-magnet value chain in North America will take time. Investment needs remain high, permitting timelines are uncertain, and Chinese producers still enjoy scale advantages and deep customer relationships. As a result, near-term pricing power and market share will likely stay concentrated in Asia, even as Western projects gradually add redundancy and optionality. For end-users, the key benefit in the medium term may be greater diversification rather than immediate cost reductions.

The Metalnomist Commentary

This deal underlines how rare earth strategy is shifting from isolated projects to networked partnerships spanning feedstock, processing and magnets. If Lynas and Noveon can execute on scale and cost, their alliance will become a cornerstone of a genuine US-aligned rare earth industrial base. For now, the real test lies in synchronising project delivery with rapidly evolving policy incentives and downstream demand.

High-Purity Iron Plant Targets US Rare Earth Magnet Supply Gap

Hertha Metals

High-purity iron is emerging as a hidden bottleneck in the US rare earth magnet supply chain as new defense sourcing rules approach. Houston-based Hertha Metals plans to build a 10,000 t/yr plant in Texas to produce high-purity iron used in neodymium-iron-boron permanent magnets.

The project targets a less visible vulnerability in magnet manufacturing. US policy has focused heavily on rare earth elements such as neodymium and praseodymium, but NdFeB magnets also require high-purity iron. Hertha Metals says about 90% of this material is currently produced in China.

The timing is strategically important. Updated Defense Federal Acquisition Regulations are set to take effect on 1 January 2027, restricting Chinese-origin rare earth magnets and constituent materials in covered US defense systems. That rule could force defense contractors, magnet makers and upstream material suppliers to rebuild supply chains around non-China sources.

Hertha Metals plans to break ground later this summer. The company says its Texas plant will become the first domestic producer of high-purity iron for this application, positioning the project at the intersection of magnet security, steelmaking technology and US industrial policy.

DFARS Rules Put Magnet Inputs Under Supply Chain Pressure

The 2027 DFARS deadline changes the strategic value of upstream magnet materials. Compliance will not depend only on where final magnets are assembled. It will also depend on the origin of constituent materials used in defense-related systems.

This creates a direct opportunity for domestic high-purity iron. NdFeB magnets require neodymium, praseodymium and often dysprosium or terbium for performance, but iron remains the major base component. If high-purity iron remains China-dependent, US magnet supply chains could still face compliance risk even if rare earth oxides or metals are sourced elsewhere.

Hertha Metals is trying to address that gap with its FLEXHERS process, short for flexible fuel hydrogen electric reduction smelting. The process combines electric arc furnace technology with natural gas or hydrogen to produce iron and steel.

The company says the technology can use lower-grade ores and iron ore fines that are difficult to process economically through conventional blast furnace routes. This could widen the domestic feedstock base and reduce dependence on imported high-purity iron.

Hertha currently operates a one-tonne-per-day demonstration plant in Conroe, Texas. It describes the site as the largest demonstration-scale single-step steelmaking facility in the US. Ore is sourced domestically from Minnesota, and the pilot facility is already producing material that meets customer specifications.

The planned high-purity iron facility will also produce trial steel products. Hertha sees the project as a stepping stone toward broader iron and steelmaking capacity, with a target of reaching roughly 500,000 t/yr of production within four to five years.

Cost competitiveness will be critical. Hertha says it does not plan to rely on a domestic supply premium. Instead, it aims to compete economically by replacing metallurgical coal with natural gas and electricity while using lower-cost ore feedstocks.

This claim matters because strategic materials projects often struggle when policy support is stronger than market economics. If Hertha can produce competitively without relying on premium pricing, the company could build a more durable position in both defense and commercial supply chains.

Hertha Metals CEO Laureen Meroueh

Domestic Iron Production Links Magnets, Electrical Steel and Clean Manufacturing

High-purity iron has strategic importance beyond NdFeB magnets. The material can also support electrical steel used in transformers, electric vehicle motors and other electromagnetic applications. These sectors are becoming more important as grid investment, electrification and domestic manufacturing policy expand.

The project also fits a wider shift in iron and steel markets. Traditional blast furnace production depends heavily on metallurgical coal and higher-emission processing routes. Meanwhile, demand for higher-grade iron inputs suitable for lower-carbon steelmaking is expected to rise as producers shift toward cleaner technologies.

Hertha’s process aims to sit inside that transition. By using electricity, natural gas or hydrogen, the company is positioning FLEXHERS as a lower-carbon alternative to legacy ironmaking. The ability to process lower-grade ore and fines could also help revive domestic iron production without requiring only premium feedstocks.

The US steel industry has increasingly focused on scrap-fed electric arc furnaces. That model supports recycling and lower emissions, but it does not fully solve domestic iron supply for high-purity applications. Magnets, electrical steel and advanced components often need controlled chemistry that scrap alone cannot easily provide.

This is where Hertha’s strategy becomes industrially relevant. The company is not only proposing another steel plant. It is targeting a specific materials gap between critical minerals policy, rare earth magnet manufacturing and advanced steelmaking.

Competition from subsidized overseas producers remains a risk. Hertha says it can compete on cost, but Chinese industrial support and below-cost exports could still challenge domestic producers. This is why policy, procurement rules and long-term customer commitments may become important even if the production technology works.

The company has not disclosed financing details, future fundraising plans or offtake agreements. That leaves open questions about capital structure, customer readiness and the pace of commercial scale-up. However, the 2027 DFARS deadline gives the project a clear market catalyst.

The broader implication is that rare earth magnet supply security cannot be solved by rare earth mining alone. The full chain includes ore, separation, metal conversion, alloying, magnet manufacturing and supporting inputs such as high-purity iron. Any weak link can create dependence.

Hertha Metals is betting that the next phase of US critical materials policy will recognise that reality. If the company can scale production, secure customers and maintain cost discipline, high-purity iron could become a small but essential piece of the domestic magnet supply chain.

The Metalnomist Commentary

Hertha Metals highlights a critical point often missed in rare earth policy: magnet security depends on more than rare earths. High-purity iron, electrical steel and alloy inputs will become strategic materials if US defense and electrification supply chains must move away from China.

USA Rare Earth Serra Verde Acquisition Builds Ex-China Magnet Supply Chain

Serra Verde Group

USA Rare Earth Serra Verde acquisition will give the US rare earth producer direct access to one of the most important heavy rare earth projects outside China. The company has agreed to acquire Brazil’s Serra Verde Group for $2.8bn, accelerating its strategy to build a fully integrated mine-to-magnet supply chain.

The deal includes $300mn in cash and 126.85mn USA Rare Earth shares. After completion, USA Rare Earth shareholders will own 66% of the combined company, while Serra Verde shareholders will own 34%.

USA Rare Earth Serra Verde acquisition is strategically important because Serra Verde owns the Pela Ema ionic clay mine in Brazil. The project targets production of 6,400 t/yr of rare earth oxides by the end of 2027, with plans to double output later.

The acquisition gives USA Rare Earth exposure to four key magnet rare earth elements: neodymium, praseodymium, dysprosium and terbium. These materials are essential for high-performance permanent magnets used in electric vehicles, wind turbines, robotics, aerospace, defence systems and advanced industrial motors.

The transaction also strengthens the company’s position in yttrium. Initial Serra Verde output is expected to include 1,534 t/yr of yttrium, a material whose price has risen sharply in the US market and which has strategic applications in ceramics, phosphors, electronics, alloys and defence-related materials.

Serra Verde Adds Heavy Rare Earth Feedstock and Price-Floor Protection

Serra Verde’s Pela Ema project gives USA Rare Earth a near-term rare earth oxide production base. Ionic clay deposits are strategically attractive because they can contain valuable heavy rare earths such as dysprosium and terbium.

Initial planned output of 6,400 t/yr of rare earth oxides is expected to include 164 t/yr of dysprosium and 29 t/yr of terbium. These are small volumes compared with light rare earths, but they carry high strategic value because they improve magnet performance in high-temperature applications.

Dysprosium and terbium are especially important for permanent magnets used in EV traction motors, wind turbine generators, industrial robotics, guided systems and aerospace components. Without these elements, magnets can lose performance under heat and stress.

The deal also includes a 15-year offtake agreement previously signed by Serra Verde with a special-purpose vehicle funded by US government agencies, including the Department of Commerce and Department of Energy. This gives the project a policy-backed commercial structure rather than relying only on spot-market sales.

The offtake agreement includes price floors for neodymium, praseodymium, dysprosium and terbium. Floors are set at $110/kg for neodymium and praseodymium, $575/kg for dysprosium and $2,050/kg for terbium.

This structure is important because rare earth projects outside China often struggle when prices fall. Price floors can improve project bankability by protecting revenues and reducing the risk that China-linked supply undercuts new producers during market downturns.

Serra Verde will also share 70% of non-China index prices above the floor, net of separation costs. This gives the project exposure to upside while maintaining downside protection.

The company can also monetise non-offtake elements, including yttrium. That flexibility matters because ionic clay resources can contain multiple valuable rare earths beyond the main magnet feedstocks.

The market timing is favourable for heavy rare earth producers. US yttrium oxide prices have risen sharply, while dysprosium and terbium remain high-value magnet materials. Supply chains outside China remain thin, and buyers are increasingly focused on traceable, geopolitically secure material.

However, the acquisition does not remove execution risk. Serra Verde must still deliver target output, manage ramp-up, maintain product quality and connect mine production with separation, metal and magnet capacity.

Mine-to-Magnet Roll-Up Tests Western Rare Earth Integration

USA Rare Earth Serra Verde acquisition is part of a broader roll-up strategy. The company is building its supply chain through acquisitions rather than waiting for long greenfield development timelines.

USA Rare Earth bought UK-based Less Common Metals for $125mn in November. Less Common Metals gives the company rare earth metal and alloy production capability, a critical midstream step between separated oxides and finished magnets.

The company also acquired Texas Mineral Resources for $73mn in March to secure the Round Top heavy rare earth project in Texas. Round Top adds a US-based heavy rare earth resource to the group’s upstream portfolio.

Together, Serra Verde and Round Top are expected to give the combined company 17,100 t/yr of rare earth oxide mining capacity. Separation capacity will total 13,000 t/yr, while expanded metal and magnet-making capacity is planned at 27,500 t/yr and 10,000 t/yr, respectively.

This integration is the key point. Rare earth supply security cannot be solved by mining alone. Ore or concentrate must be separated, refined, converted into metals, alloyed and manufactured into magnets before it can support industrial customers.

Many western rare earth projects fail to cover the full chain. Some have resources but no separation. Others have separation but no heavy rare earth feedstock. Some can produce oxides but lack metal conversion and magnet-making capacity.

USA Rare Earth argues that the merged company will be the only fully integrated magnet supplier outside China. The claim reflects the company’s attempt to combine upstream heavy rare earth resources, separation, metal production and magnet manufacturing in one platform.

That structure could be attractive to customers in defence, aerospace, automotive, robotics and clean energy. These buyers increasingly need non-China supply options that can meet origin, traceability, qualification and security requirements.

The US government-backed offtake component also shows how rare earth supply chains are changing. Western governments are no longer relying only on free-market procurement. They are using price floors, strategic vehicles, financing support and industrial policy to build alternative supply.

Still, integration brings complexity. USA Rare Earth must combine assets across Brazil, Texas, the UK and planned downstream facilities. It must align mining output, separation chemistry, metal production, magnet capacity, customer qualification and government-backed offtake obligations.

The valuation also raises expectations. A $2.8bn acquisition price gives Serra Verde a large strategic premium. The deal will need to deliver heavy rare earth output, stable separation economics and customer demand to justify that value.

The broader market implication is clear. Heavy rare earth supply is becoming the strategic centre of the magnet market. Neodymium and praseodymium remain essential, but dysprosium and terbium determine performance in the most demanding applications.

China still dominates much of the rare earth separation, metal and magnet chain. The USA Rare Earth-Serra Verde deal is an attempt to create an alternative industrial route at scale.

If successful, the combined company could become a rare western platform with upstream resources, heavy rare earth exposure, midstream conversion and downstream magnet capability. If execution slips, it will show again how difficult it is to recreate China’s integrated rare earth ecosystem outside China.

The Metalnomist Commentary

USA Rare Earth Serra Verde acquisition shows that the rare earth race is shifting from single-asset mining stories to integrated supply-chain control. The deal’s real test will be whether USA Rare Earth can turn Brazilian ionic clay output, US heavy rare earth resources, separation capacity and magnet production into a bankable ex-China magnet platform.

USAR acquires Less Common Metals to accelerate mine-to-magnet strategy

USA Rare Earth

USAR acquires Less Common Metals in a $125mn deal that reshapes non-Chinese rare earth supply chains. The USAR acquires Less Common Metals transaction combines upstream resources, metal production and magnet alloys into one integrated platform. As a result, USAR acquires Less Common Metals to strengthen Western access to critical rare earth magnet materials.

USAR acquires Less Common Metals to secure rare earth metals and alloys

USAR acquires Less Common Metals through a mix of $100mn cash and 6.74mn USAR shares. The acquisition brings LCM’s Cheshire plant, which produces light and heavy rare earth metals and strip cast magnet alloys. LCM supplies samarium, samarium–cobalt, neodymium praseodymium, terbium, yttrium and gadolinium for permanent magnet applications. This portfolio anchors USAR’s move into high-value magnet metals rather than only rare earth oxides. LCM is the only large-scale producer of such metals and alloys outside China, making its assets strategically important. Therefore the deal immediately boosts Western capacity along the magnet value chain. USAR plans to expand LCM’s UK production footprint to meet rising demand from defense, automotive and industrial customers.

Building an integrated mine-to-magnet platform in the US and UK

USAR will integrate LCM’s know-how into its Stillwater, Oklahoma, facility to support a planned 5,000 t/yr magnet plant. This integration creates a tighter loop from rare earth metal production into finished magnet manufacturing. At the same time, USAR’s Round Top rare earth deposit in Texas will underpin long-term feed for metals and alloys. The company also highlights its ability to process recycled rare earth oxides, adding a circular element to the supply chain. Together, these assets form a closed-loop mine-to-magnet model spanning mining, metals, alloys and recycling. LCM’s established customer relationships across US and European magnet makers, as well as defense and automotive supply chains, provide immediate market access. As a result, the combined group can offer Western buyers secure, non-Chinese supply options for critical rare earth magnet materials.

The Metalnomist Commentary

This acquisition underscores how quickly mine-to-magnet integration is becoming a strategic priority in the rare earth sector. If USAR executes on its expansion plans, it will sit at the center of a transatlantic magnet supply chain that reduces reliance on Chinese metal and alloy producers. For policymakers and OEMs, the deal offers a concrete example of how capital, geology and processing know-how must align to de-risk critical materials.

IonicRE Rare Earth Oxide Supply to AML Advances US Defence Magnet Chain

Ionic Rare Earth

IonicRE rare earth oxide supply to Advanced Magnet Lab marks a small but strategic step in building a non-China supply route for defence-grade permanent magnets. The Australian rare earths miner, refiner and recycler has started shipping high-purity rare earth oxides from its Belfast recycling facility to the US magnet producer.

IonicRE rare earth oxide supply currently involves kilogram-scale volumes of neodymium, praseodymium and dysprosium oxides. The material has 99.5-99.9% purity and will be used by AML to produce high-grade sintered neodymium-iron-boron magnets for US defence customers.

IonicRE rare earth oxide supply is important because magnet qualification starts with small, tightly controlled shipments. These early volumes help validate chemistry, process compatibility and performance before larger commercial deliveries begin.

The companies are already discussing a second sale of neodymium and dysprosium. They have also signed a non-binding memorandum of understanding for longer-term cooperation, with future commercial volumes likely to reach tonnes in 2027.

Belfast Recycling Turns Magnet Scrap Into Strategic Feedstock

IonicRE’s Belfast facility currently has 10 t/yr of rare earth recycling capacity. While modest, it gives western magnet producers a practical source of recycled rare earth oxides from end-of-life and industrial magnet scrap.

The supply chain includes used NdFeB magnet feedstock from German manufacturer Vacuumschmelze and scrap handler European Metal Recycling. IonicRE also has offtake relationships with automotive companies including Ford, Bentley and Wrightbus.

This structure matters because rare earth recycling can shorten supply chains and improve traceability. It also reduces dependence on newly mined material at a time when rare earth separation and magnet production remain highly concentrated in China.

The company’s planned additional Belfast facility received £12mn from the UK government in January. That plant is expected to produce 400 t/yr of light rare earths neodymium-praseodymium, as well as heavy rare earths dysprosium and terbium, by the first half of 2028.

Dysprosium is particularly important for defence magnets because it helps maintain magnetic performance under heat and stress. That makes recycled heavy rare earth recovery strategically valuable, even at relatively small volumes.

AML Link Connects Recycling to Defence Magnet Production

AML will use IonicRE’s oxides to produce high-grade sintered NdFeB magnets for defence applications. This connects recycled rare earth feedstock directly to one of the most sensitive parts of the US critical minerals supply chain.

The US is trying to secure rare earth permanent magnet supply outside China after Beijing imposed export controls on rare earth permanent magnets in April 2025. China controls about 90% of the supply chain, leaving US defence and industrial users exposed to licensing risk.

IonicRE brings a wider rare earth platform to the partnership. The company owns 60% of Uganda’s Makuutu rare earth project, holds a 50% stake in a Brazilian rare earth refining joint venture with Viridis, and has signed an MoU with US Strategic Metals for a Missouri recycling facility.

That portfolio gives IonicRE several possible feedstock and processing routes. But the AML shipment is important because it moves from strategy into physical supply.

The key challenge now is scale. Kilogram shipments can support qualification, but defence and industrial magnet markets will need repeatable tonne-scale supply, consistent purity and reliable delivery.

If IonicRE and AML can move from pilot volumes to commercial supply, the partnership could become a useful building block in the US rare earth magnet chain. It would also show how recycling can complement mining and refining in reducing China exposure.

The Metalnomist Commentary

This shipment is small in volume but large in strategic meaning. Non-China rare earth supply chains will be built through qualification steps like this, where recycled oxides prove they can become defence-grade magnets.

JLM Secures Rare Earth Magnet Export Permits to US

Jinli Magnet

Chinese Manufacturer Gains Approval Amid Tight Export Controls

Jinli Magnet (JLM), one of China’s major magnet producers, has obtained export permits for magnets containing medium and heavy rare earths to the US. The company applied for permits following Beijing’s April 4 implementation of export controls on certain rare earth products. While volumes were undisclosed, approvals also cover shipments to Europe and Southeast Asia.

JLM, which exports magnetic materials, components, and motor rotors, reported export revenue of 312mn yuan ($43.3mn) in Q1 2025, with the US accounting for 122mn yuan. The firm stated it will continue applying for permits in compliance with Chinese regulations, only proceeding with shipments once approvals are granted.

Impact on US Automakers and Global Supply Chains

Market participants report that US automakers GM, Ford, and Stellantis received permits for permanent magnets containing restricted rare earths, enabling them to advance electric vehicle projects worth billions of dollars. Several Chinese producers also secured permits for European and Vietnamese automotive orders.

Despite the easing, China’s magnet exports to the US will remain limited to essential manufacturing needs to safeguard strategic resources. Some permits are valid for only 3–6 months, suggesting continued supply uncertainty. April’s export controls caused a sharp drop in shipments — only 246t reached the US, the lowest since February 2020 — and tightened global supply, driving spot prices higher outside China.

The Metalnomist Commentary

JLM’s export approval underscores China’s strategic balancing act between resource security and global supply chain stability. While this move offers short-term relief to US and European automakers, the short validity of permits signals ongoing supply risks. The industry should expect continued volatility in rare earth magnet availability and pricing.

Heavy rare earth free NdFeB alloy from VAC targets China-independent magnet supply

Vacuumschmelze

Heavy rare earth free NdFeB alloy from VAC marks a major shift in Western magnet strategy. German producer Vacuumschmelze has launched VACODYM 902 TP, a neodymium-iron-boron grade that avoids dysprosium and terbium. As a result, the heavy rare earth free NdFeB alloy offers high performance while reducing exposure to increasingly volatile heavy rare earth markets.

VACODYM 902 TP extends VAC’s family of reduced-HRE NdFeB grades. The new heavy rare earth free NdFeB alloy achieves a remanence of at least 1.40 Tesla and a coercivity of at least 1,190 kA/m. These metrics place it firmly in the high-performance segment for traction motors and industrial drives. Therefore, OEMs gain an alternative to conventional NdFeB magnets that rely on dysprosium and terbium to maintain coercivity at elevated temperatures.

Western buyers have sought heavy rare earth free NdFeB alloy solutions for several years. Dysprosium and terbium production still concentrates overwhelmingly in China, which creates structural supply risk. Meanwhile, policymakers and OEMs push for magnet designs that reduce heavy rare earth intensity without sacrificing performance. VAC’s new grade directly responds to this pressure and is fully produced within Western supply chains.

Export controls and price spikes intensify heavy rare earth risk

China’s export controls on certain rare earths have tightened heavy rare earth availability for Atlantic buyers since April. Spot prices for dysprosium and terbium outside China surged immediately after the controls. European terbium oxide prices rose by 268pc between 1 April and early September, reaching $3,300-3,800/kg cif Europe. As a result, magnet makers now face severe raw material cost volatility and procurement uncertainty.

This environment accelerates the search for alternatives to heavy rare earth dependent NdFeB grades. VAC explicitly cites volatile raw material costs and market uncertainty as major supply chain challenges. Therefore, its new alloy is positioned as a “geopolitically independent alternative” to traditional heavy rare earth based solutions. The goal is clear: decouple magnet performance from a small, politically sensitive set of Chinese-controlled metals.

Other Western players are also moving to build ex-China heavy rare earth capacity. Lynas has started small-scale dysprosium and terbium oxide production in Malaysia. US producer Energy Fuels has produced pilot-scale dysprosium and plans larger-scale dysprosium and terbium output in Utah by late 2026. MP Materials supplies a heavy rare earth concentrate, SEG+, containing dysprosium and terbium for downstream processors.

Western magnet supply chains pivot toward diversified feedstocks

VAC’s launch of a heavy rare earth free NdFeB alloy fits a broader diversification trend. Western magnet producers and their customers want designs that either use fewer heavy rare earths or none at all. This shift complements efforts to develop new mining, separation and recycling capacity outside China. It also supports OEM strategies to meet ESG targets and reduce geopolitical risk in EV and wind supply chains.

VAC emphasises the importance of resilient, regionally anchored magnet value chains. Its new alloy, fully produced in the West, supports that objective. However, performance in real-world motor and generator platforms will ultimately determine adoption. Automotive and industrial customers will test VACODYM 902 TP against existing HRE-containing grades on efficiency, temperature stability and cost.

If performance proves comparable, heavy rare earth free NdFeB alloy families could gain rapid traction. That would gradually reduce Western dependence on Chinese dysprosium and terbium, even as new ex-China projects ramp up. In parallel, recycling and alternative motor topologies may further ease heavy rare earth demand over the next decade.

The Metalnomist Commentary

VAC’s move shows how magnet technology, not only mining, will shape the next phase of the rare earth race. A commercially viable heavy rare earth free NdFeB alloy gives Western OEMs a real lever to hedge against Chinese export controls and price spikes. Market participants should watch qualification timelines closely, because large-scale adoption could materially shift dysprosium and terbium demand forecasts.

UK Critical Minerals Funding Targets Magnets, Processing and Recycling

UK, critical minerals

UK critical minerals funding will provide £50mn for domestic projects spanning rare earth magnet manufacturing, mineral processing, recycling and supply chain development. The package forms part of the government’s broader strategy to reduce dependence on overseas critical material supply.

UK critical minerals funding will allocate £20mn to a new rare earth magnet manufacturing hub, £25mn to a critical minerals accelerator and £5mn to a platform designed to aggregate demand across British industries.

UK critical minerals funding follows around £200mn already committed through other public programmes. The new package signals that the UK is increasingly focusing on downstream processing and manufacturing rather than resource extraction alone.

However, the scale of the funding remains modest compared with the capital required to bring most commercial critical minerals projects into production.

Magnet Manufacturing and Recycling Move Up the Policy Agenda

The £20mn magnet hub will focus on developing, testing and scaling rare earth magnet manufacturing technology.

This is strategically important because permanent magnet production remains one of the most technically demanding stages of the rare earth supply chain.

The hub is also expected to support workforce development and training, addressing the shortage of technical skills needed for magnet production.

Another £25mn will be directed toward a critical minerals accelerator supporting extraction, processing and recycling projects.

Recycling could become particularly important for the UK because domestic mine resources are limited compared with major producing countries. Recovering rare earths and other critical minerals from industrial waste, scrap and end-of-life products can therefore provide an alternative feedstock source.

Companies such as Seloxium are already developing technologies to recover rare earth elements from industrial waste, showing how secondary materials could contribute to future domestic supply.

The strategy also strengthens the case for processing infrastructure capable of converting recovered materials into usable oxides, metals and alloys.

Funding Scale Remains the Key Commercial Challenge

The remaining £5mn will support a platform that aggregates critical mineral demand from multiple industries.

Pooling demand could improve project financing by giving producers and processors clearer visibility over future customers and volumes.

This approach could be useful for sectors such as aerospace, automotive, defence, electronics and energy, where individual companies may struggle to support new supply projects alone.

However, £50mn is unlikely to fund large-scale commercial projects by itself. Even relatively small mining, refining or magnet manufacturing developments can require investment well above £100mn.

The government package is therefore more likely to function as project de-risking capital rather than full financing.

Its success will depend on whether public funding can attract larger private investment and convert pilot technologies into commercially competitive operations.

The UK’s longer-term challenge is to build enough processing and manufacturing scale to justify domestic supply chains while remaining competitive against established Asian producers.

The Metalnomist Commentary

The UK is targeting the right parts of the value chain, particularly magnets, processing and recycling. But £50mn will matter only if it unlocks substantially larger private capital for commercial-scale projects.