US Rare Earths Investment Builds Ex-China Supply Chain Dominance

US rare earths

US rare earths investment has accelerated dramatically over the past year, giving American-backed companies growing control over major mining, refining, metal, alloy and magnet assets outside China. Government loans, grants, offtake agreements and direct investments are providing the capital needed to acquire strategic companies across the global supply chain.

US rare earths investment is no longer focused only on developing domestic mines. US-backed companies are buying established processing and manufacturing assets in Europe, Australia, Brazil, South Korea and other markets, creating an international network centred increasingly on American capital.

US rare earths investment gained further momentum after Energy Fuels agreed to acquire German permanent magnet producer Vacuumschmelze for $1.9bn. The transaction follows a conditional $725mn US Department of Defense loan supporting Energy Fuels' rare earth processing expansion.

Energy Fuels had already agreed to acquire Australian Strategic Materials for $299mn. ASM owns the Korean Metals Plant, one of the relatively few commercial rare earth metal and alloy facilities operating outside China.

US Capital Is Consolidating the Mine-to-Magnet Chain

Washington's support accelerated after China tightened export controls on critical rare earth products, exposing the vulnerability of western magnet and defence supply chains.

One of the largest interventions came through the US government's support package for MP Materials, which combined a price floor, guaranteed offtake and direct Department of Defense investment.

Federal financing has since spread across the downstream chain. Vulcan Elements and ReElement Technologies received support for magnet manufacturing and refining, while USA Rare Earth secured a $1.6bn assistance package for its integrated mine-to-magnet strategy.

Phoenix Tailings has also received a $500mn defense-backed loan for rare earth refining and metallization.

Government support gives these companies more than operating capital. It improves financing certainty and strengthens their ability to bid aggressively for overseas strategic assets.

USA Rare Earth's $2.8bn acquisition of Brazilian producer Serra Verde is a clear example. Serra Verde is developing one of the more advanced heavy rare earth supply sources outside China and targets 6,400 t/yr of rare earth oxide production by 2027.

USAR had previously acquired UK-based Less Common Metals for $125mn, adding rare earth metal and alloy production to its portfolio.

The strategy therefore extends beyond securing ore. American-backed companies are assembling the intermediate and downstream capabilities required to convert rare earth resources into metals, alloys and finished permanent magnets.

Europe and Other Western Markets Risk Losing Strategic Control

The acquisition wave is reshaping the balance of power across the non-China rare earth industry.

Europe still retains important capabilities, including Solvay's rare earth oxide production in France. But several strategically important downstream assets are now controlled by North American companies.

Vacuumschmelze would become another major example if the Energy Fuels transaction closes, while Neo Performance Materials' Estonian magnet operations are already North American-owned.

US-backed investment is also influencing project development decisions outside the country. Companies seeking financing increasingly see access to US government funding and customers as more attractive than relying solely on European or national support schemes.

This creates a strategic challenge for Europe, the UK and other allied economies. They may successfully diversify supply away from China while simultaneously allowing ownership and commercial control to become concentrated in US-backed groups.

The result is an emerging ex-China rare earth system that is geographically diversified but financially and strategically centred increasingly on Washington.

The US may therefore achieve supply-chain influence without directly controlling every mine or refinery on American soil. Government-backed capital can secure long-term offtake, ownership stakes and processing capacity across allied countries.

The Metalnomist Commentary

The US is building rare earth influence through capital rather than geography. The emerging risk for Europe and other allies is that reducing dependence on China could create a new dependence on US-controlled processing, financing and magnet capacity.

Energy Fuels Rare Earth Processing Could Receive $725mn US Defense Loan

Energy Fuels

Energy Fuels rare earth processing plans could receive up to $725mn in conditional financing from the US Department of Defense, supporting a major expansion of domestic separation, refining and rare earth metal production.

Energy Fuels rare earth processing strategy centres on its White Mesa mill in Utah, where the company plans to process monazite concentrates into light and heavy rare earth products alongside uranium and vanadium.

Energy Fuels rare earth processing expansion is strategically important because it targets several stages where the US remains heavily dependent on overseas capacity. The company ultimately plans to connect oxide production with domestic rare earth metal and alloy manufacturing.

The proposed loan remains subject to due diligence, final agreements and closing conditions, but it could substantially accelerate Energy Fuels' transition from mineral developer into an integrated critical materials producer.

White Mesa Expansion Targets NdPr and Heavy Rare Earths

The first phase at White Mesa is designed to process up to 10,000 t/yr of monazite concentrate and produce around 1,000 t/yr of neodymium-praseodymium oxide.

The operation will also generate concentrate containing samarium and other heavy rare earth elements.

Energy Fuels is installing additional equipment to process mixed rare earth carbonates and produce separated light and heavy rare earth oxides. Commercial production from this expansion is scheduled for mid-2027.

Phase 2 would significantly increase output. Planned additional capacity includes 5,513 t/yr of NdPr, 48 t/yr of terbium and 165 t/yr of dysprosium.

The expansion would also produce 748 t/yr of concentrate containing samarium and other heavy rare earths.

These materials are strategically important for high-performance permanent magnets used in defence, aerospace, electric vehicles, robotics and other advanced technologies.

The Phase 2 project carries an estimated capital cost of $419mn. Energy Fuels estimates NdPr operating costs of $29.39/kg using feedstock from its Vara Mada project in Madagascar.

Global Feedstock and US Alloy Capacity Build an Integrated Chain

Energy Fuels is developing several heavy mineral sands projects that could provide monazite and other rare earth-bearing feedstocks.

The company fully owns Vara Mada in Madagascar and Bahia in Brazil, while holding a 49% interest in the Donald project in Australia.

This geographic diversification could give White Mesa access to multiple sources of feedstock rather than relying solely on US mine production.

The company also plans to move further downstream through the proposed acquisition of Australian Strategic Materials.

That transaction would support development of the American Metal Plant in the US, with initial rare earth alloy capacity of 2,000 t/yr and potential expansion to 4,000 t/yr.

Permitting is expected to continue through 2026, followed by a two-year construction period.

If these projects proceed as planned, Energy Fuels could control a supply chain extending from mineral sands and monazite through separated oxides to rare earth metals and alloys.

The Metalnomist Commentary

Energy Fuels is building one of the more complete non-China rare earth chains in the US. The key strategic value lies in linking diversified monazite feedstock with heavy rare earth separation and domestic alloy production.

Victory Metals Rare Earth Pilot Plant Starts Production for North Stanmore

Victory Metals

Victory Metals rare earth pilot plant has begun operations in Perth, allowing the Australian developer to produce concentrate samples from its North Stanmore project for potential offtake customers.

Victory Metals rare earth pilot plant uses a continuous froth flotation circuit to produce concentrate grading 7.1% total rare earth oxides. The product contains strategically important heavy rare earths including dysprosium, terbium and yttrium.

Victory Metals rare earth pilot plant is notable because the company currently plans to avoid acid cracking, high-temperature and high-pressure processing to increase concentrate grade. A simpler flowsheet could reduce technical complexity and capital intensity if performance can be maintained at commercial scale.

Feedstock for the pilot plant comes from drilling samples at the planned A$330mn North Stanmore clay-hosted rare earth project in Western Australia.

Heavy Rare Earth Concentrate Targets Strategic Offtake Markets

North Stanmore has a JORC-estimated resource of 321mn t of mixed rare earth mineralisation. Victory expects to complete a pre-feasibility study by July, which will be critical to converting part of that resource into an economically supported reserve.

The pilot plant gives potential customers physical samples to test before signing binding offtake agreements. This is particularly important in rare earth markets, where product chemistry and impurity levels strongly influence downstream processing economics.

Sumitomo has already expressed non-binding interest in buying 1,000 t/yr of mixed rare earth concentrate over five years. The proposed material would contain at least 50t of combined dysprosium and terbium.

These heavy rare earths are especially important for high-performance permanent magnets used in defence, aerospace, electric motors and other applications requiring strong magnetic performance at elevated temperatures.

China's export controls have increased the strategic value of non-China dysprosium and terbium projects. Victory's mineral basket therefore gives North Stanmore relevance beyond conventional light rare earth supply.

Gallium and Scandium Add Strategic Value to North Stanmore

North Stanmore also contains gallium and scandium, broadening the project's appeal to governments seeking diversified critical mineral supply.

Victory joined the US Defense Industrial Base Consortium in May, positioning the company more directly within the US defence procurement ecosystem.

The company previously received a $190mn letter of interest from the Export-Import Bank of the US linked partly to North Stanmore's potential gallium output.

Gallium is critical for semiconductors, defence electronics and compound semiconductor applications, while global supply remains highly concentrated.

Victory has also attracted interest from Saudi Arabia's Sanabil, which provided a commitment for a $10mn loan and sought first rights on future project financing.

The Western Australian government separately provided A$10mn to support validation of the project's scandium resource. Scandium is increasingly important for high-strength aluminium alloys used in aerospace, defence and advanced mobility applications.

This combination of rare earths, gallium and scandium gives North Stanmore a broader strategic profile than a conventional rare earth project. The challenge now is converting that geological diversity into a commercially simple and scalable processing route.

The Metalnomist Commentary

Victory's key advantage is not simply resource size, but a mineral basket containing several materials constrained by Chinese export controls. If the low-complexity flotation route proves scalable, North Stanmore could become unusually attractive to defence, aerospace and semiconductor supply chains.

Phoenix Tailings Rare Earth Refining Expansion Secures $500mn US Defense Loan

Phoenix Tailings Rare Earth

Phoenix Tailings rare earth refining expansion has secured a conditional $500mn loan from the US Department of Defense, providing major financial backing for new domestic separation and metallization capacity.

Phoenix Tailings rare earth refining plans could receive around $1bn in combined government and private capital. The funding will support expansion at existing facilities and development of a new US rare earth separation and metallization plant.

Phoenix Tailings rare earth refining is strategically important because the company operates downstream of mining, targeting the processing stages where the US remains most dependent on overseas supply. These include rare earth separation, metal production and alloying.

The company must still satisfy financial, technical, legal and other conditions before drawing the DOD loan.

Freedom Facility Targets the Critical Separation-to-Metal Gap

Phoenix Tailings currently operates metallization facilities in Burlington, Massachusetts, and Exeter, New Hampshire.

The Exeter plant opened in October 2025 with capacity to produce 200 t/yr of light and heavy rare earth metals. The site has potential to expand to 1,000 t/yr.

Initial production includes neodymium-praseodymium metal and dysprosium-iron alloy. Phoenix plans to broaden output into dysprosium, terbium, samarium, yttrium and gadolinium, alongside strategic metals including germanium and gallium.

This product mix gives the company exposure to permanent magnets, defence systems, aerospace, electronics and other advanced manufacturing markets.

The planned Freedom facility will extend the model further by combining rare earth separation with metallization. Initial operations are targeted for 2028.

The facility is designed to accept multiple feedstocks, including mined concentrates, recycled material and secondary resources. This flexibility could reduce dependence on any single upstream source.

That is particularly important for heavy rare earths, where global separation and metal production remain highly concentrated.

Federal and Private Capital Accelerate US Processing Buildout

The $500mn DOD loan follows additional federal backing for Phoenix Tailings.

The Department of Energy recently selected the company as one of two recipients under a $134mn programme supporting demonstration-scale rare earth processing from domestic industrial waste.

Phoenix Tailings also raised $116.6mn in Series B financing earlier this year from investors including Olive Tree Capital, Nomura and Traxys.

Its investor base also includes companies with potential downstream demand exposure, such as BMW i Ventures, Yamaha Motor Ventures and Sumitomo-linked Presidio.

This combination of public financing, private capital and strategic investors gives Phoenix a stronger route toward commercial scale.

The industrial significance goes beyond adding another rare earth project. The US already has emerging mining and oxide separation capacity, but metallization and heavy rare earth processing remain major bottlenecks.

Phoenix is targeting precisely those intermediate stages between separated oxides and finished magnets.

If the company reaches its expansion targets, it could become an important domestic supplier of NdPr, dysprosium, terbium and other strategic metals required for US magnet and defence manufacturing.

The Metalnomist Commentary

Phoenix Tailings is targeting one of the weakest links in the US rare earth chain: converting diverse feedstocks into separated materials and usable metals. The $500mn DOD loan shows that Washington increasingly views metallization capacity as strategic infrastructure, not simply another mining investment.

Lockheed F-35 Labor Contract Secures Fort Worth Production Continuity

F-35

Lockheed F-35 labor contract has been ratified by unionized employees at the company’s Fort Worth, Texas, assembly site, removing the immediate risk of labor disruption at one of the most important US fighter aircraft production facilities.

Lockheed F-35 labor contract will run for five years through June 2031 and includes annual wage increases, additional vacation benefits and a $6,000 ratification bonus. Workers represented by the International Association and Aerospace Workers approved the agreement on 14 June.

Lockheed F-35 labor contract is strategically important for the aerospace materials supply chain because the F-35 is highly titanium intensive. Each aircraft contains an estimated 5,900lb of titanium, equivalent to roughly 20% of total aircraft weight.

The agreement therefore provides greater production certainty not only for Lockheed Martin, but also for titanium mills, forgers, machinists and component suppliers tied to the F-35 programme.

Labor Stability Protects F-35 Production Schedules

The previous labor agreement was due to expire at midnight on 14 June, creating the possibility of disruption if negotiations failed.

Lockheed and the union reached a tentative agreement on 11 June before workers formally ratified the contract three days later.

The agreement also covers employees at Edwards Air Force Base in California and Patuxent River Naval Air Station in Maryland, extending labor stability beyond the Fort Worth assembly operation.

For Lockheed, avoiding a work stoppage is particularly important because fighter aircraft production depends on highly specialised labour and tightly coordinated supplier schedules.

A prolonged disruption at final assembly could quickly affect upstream suppliers because aerospace components are produced according to programme-specific delivery schedules and qualification requirements.

The five-year agreement gives Lockheed greater visibility over workforce costs and production continuity through the end of the decade.

Titanium Supply Chain Benefits From Production Continuity

The F-35 remains one of the most titanium-intensive major aircraft programmes. Titanium is used extensively because of its high strength-to-weight ratio, corrosion resistance and compatibility with composite structures.

At around 5,900lb of titanium per aircraft, changes in F-35 production volumes can have a meaningful impact on aerospace-grade titanium demand.

The material requirement extends beyond sponge and ingot. F-35 production supports demand for titanium plate, billet, forgings, castings, machined components and scrap recycling across a highly qualified supply chain.

Labor stability at Fort Worth therefore reduces one potential source of demand volatility for titanium suppliers.

The effect also extends to other aerospace materials, including nickel-based superalloys, aluminium and specialty steels used across engines, structures and landing systems.

For suppliers, predictable aircraft production is especially valuable because aerospace capacity cannot be adjusted quickly. Qualification requirements, long lead times and specialised equipment make sudden production changes difficult to absorb.

The Metalnomist Commentary

The labor agreement removes a near-term operational risk from one of the world’s most titanium-intensive defense programmes. For the titanium supply chain, stable F-35 production provides valuable demand visibility through a period of rising defense manufacturing requirements.

Norsk Titanium RPD Technology Targets US Submarine Applications

Norsk Titanium

Norsk Titanium RPD technology is moving deeper into US defense applications after the company secured a $4.2mn contract to develop rapid plasma deposition for maritime and submarine use.

Norsk Titanium RPD technology will be developed over an 18-month period under the Defense Industrial Base Expansion, Development, and Growth Enterprise initiative. The work will focus on qualifying additive-manufactured products for highly critical naval applications.

Norsk Titanium RPD technology is already established around titanium alloys, but the new programme will also expand the process into nickel-based alloys. That broadens the potential market from corrosion-resistant structural components into higher-temperature and more demanding applications.

The programme is strategically important because submarine supply chains require highly qualified materials, long service lives and strict control over metallurgy and manufacturing consistency.

Titanium Additive Manufacturing Fits Maritime Corrosion Requirements

Titanium is especially valuable in marine environments because of its strong corrosion resistance in seawater.

Commercially pure titanium and alloys such as Grade 5 and Grade 7 can provide long-term durability where conventional steels would require greater corrosion protection or maintenance.

This makes titanium attractive for submarine and maritime components exposed to saltwater, pressure and difficult operating conditions.

Additive manufacturing can add another advantage. Near-net-shape production can reduce the amount of expensive titanium that must be machined away from forged or wrought stock.

That can improve material utilisation and shorten lead times for complex components, particularly where conventional manufacturing requires large forgings or extensive machining.

For defense programmes, reducing dependence on long-lead forgings can be strategically valuable. Qualified additive processes could provide an alternative route for components where supply capacity is constrained.

However, qualification remains the critical barrier. Submarine components operate in safety-critical environments, so mechanical properties, fatigue behaviour, defect control and repeatability must be demonstrated before widespread adoption.

Nickel Alloys Could Expand RPD Beyond Structural Titanium

The move into nickel-based alloys could significantly broaden Norsk Titanium's addressable market.

Nickel superalloys are widely used where components must retain strength, corrosion resistance and thermal stability under demanding conditions.

For naval applications, this could create opportunities in propulsion, high-temperature systems and specialised mechanical components alongside titanium structures.

The combination of titanium and nickel alloy capability would also strengthen Norsk Titanium's position as a broader defense manufacturing supplier rather than a single-material additive producer.

The US defense industrial base is increasingly focused on manufacturing resilience, particularly for components dependent on limited forging, casting or machining capacity.

RPD technology could support that objective if it can reduce lead times while meeting military qualification standards.

The longer-term significance therefore lies in process substitution. Norsk is not simply selling additive manufacturing equipment; it is trying to qualify a new production route for materials and components traditionally supplied through conventional metallurgical processes.

The Metalnomist Commentary

Norsk Titanium's submarine programme shows that additive manufacturing is moving into increasingly critical defense applications. If RPD qualifies successfully in both titanium and nickel alloys, the technology could reduce dependence on long-lead forgings and expand flexibility across the naval supply chain.

Elmet Defense Contract Supports US Molybdenum Manufacturing Expansion

Elmet Technologies

Elmet defense contract funding will support expanded US production of molybdenum and other refractory metal products used in defense applications. The Department of Defense awarded the company $4.3mn to improve production capabilities and increase manufacturing capacity.

Elmet defense contract support is focused particularly on molybdenum products used in modern defense interceptor programs. The investment strengthens a domestic supply chain for materials that must perform under extreme heat, mechanical stress and demanding operating conditions.

Elmet defense contract also reflects broader US efforts to secure strategic processing capacity inside the country. Molybdenum is important not only as an alloying metal, but also in high-performance components where heat resistance and strength are critical.

The company produces pure molybdenum products and molybdenum-based alloys at its Lewiston, Maine, facility, with additional manufacturing operations in Michigan and Ohio.

Molybdenum Capacity Supports Defense Interceptor Programs

Molybdenum is valued for its high melting point, strength at elevated temperatures and resistance to thermal degradation. These properties make it important for aerospace, defense, electronics and other advanced industrial applications.

Interceptor systems require materials capable of maintaining performance under intense thermal and mechanical conditions. That creates demand for tightly controlled refractory metal products rather than standard industrial grades.

Elmet plans to use the new funding to improve existing production capabilities and expand capacity. This could strengthen output of both pure molybdenum products and engineered molybdenum alloys.

The contract also highlights the importance of downstream manufacturing. Securing raw molybdenum alone does not guarantee defense supply security unless domestic producers can convert it into qualified components and material forms.

For the US defense sector, expanding domestic processing reduces reliance on imported finished refractory metal products and gives manufacturers greater control over quality, traceability and production schedules.

Refractory Metals Gain Strategic Supply Chain Importance

Elmet operates three US manufacturing sites in Lewiston, Maine, Coldwater, Michigan, and Euclid, Ohio. That footprint gives the company a broader domestic platform for refractory metal processing.

The latest investment strengthens this network at a time when governments are placing greater emphasis on domestic production of strategic materials used in defense systems.

Refractory metals such as molybdenum are especially sensitive because production volumes are relatively small compared with major industrial metals, while qualification requirements can be high.

This makes manufacturing capacity itself a strategic asset. Even modest disruptions can affect specialized defense programs when alternative qualified suppliers are limited.

The contract therefore carries significance beyond its $4.3mn value. It supports the retention and expansion of technical capability inside the US defense industrial base.

The Metalnomist Commentary

The Elmet award shows that defense supply security depends on qualified processing capacity as much as raw material access. Molybdenum may be a small-volume market, but its role in high-temperature defense systems gives domestic manufacturing outsized strategic value.

Elmet Defense Contract Expands US Molybdenum Manufacturing Capacity

Elmet Technologies

Elmet defense contract funding will support expanded US production of molybdenum and other refractory metal products used in defense applications. The Department of Defense awarded the company $4.3mn to improve production capabilities and increase manufacturing capacity.

Elmet defense contract support is focused particularly on molybdenum products used in modern defense interceptor programs. The investment strengthens a domestic supply chain for materials that must perform under extreme heat, mechanical stress and demanding operating conditions.

Elmet defense contract also reflects broader US efforts to secure strategic materials and processing capacity inside the country. Molybdenum is important not only as an alloying metal but also in high-performance components where heat resistance and strength are critical.

The company produces pure molybdenum products and molybdenum-based alloys at its Lewiston, Maine, facility, with additional manufacturing operations in Michigan and Ohio.

Molybdenum Capacity Supports Defense Interceptor Programs

Molybdenum is valued for its high melting point, strength at elevated temperatures and resistance to thermal degradation. These properties make it important for aerospace, defense, electronics and other advanced industrial applications.

Interceptor systems require materials capable of maintaining performance under intense thermal and mechanical conditions. That creates demand for tightly controlled refractory metal products rather than standard industrial grades.

Elmet plans to use the new funding to improve existing production capabilities and expand capacity. This could strengthen output of both pure molybdenum products and engineered molybdenum alloys.

The contract also highlights the importance of downstream manufacturing. Securing raw molybdenum alone does not guarantee defense supply security unless domestic producers can convert it into qualified components and material forms.

For the US defense sector, expanding domestic processing reduces reliance on imported finished refractory metal products and creates more control over quality, traceability and production schedules.

Refractory Metals Gain Strategic Supply Chain Importance

Elmet operates three US manufacturing sites in Lewiston, Maine, Coldwater, Michigan, and Euclid, Ohio. That footprint gives the company a broader domestic platform for refractory metal processing.

The latest investment strengthens this network at a time when governments are placing greater emphasis on domestic production of strategic materials used in defense systems.

Refractory metals such as molybdenum are particularly sensitive because production volumes are relatively small compared with major industrial metals, while qualification requirements can be high.

This makes manufacturing capacity itself a strategic asset. Even modest disruptions can affect specialized defense programs when alternative qualified suppliers are limited.

The contract therefore carries significance beyond its $4.3mn value. It supports the retention and expansion of technical capability inside the US defense industrial base.

The Metalnomist Commentary

The Elmet award shows that defense supply security depends on qualified processing capacity as much as raw material access. Molybdenum may be a small-volume market, but its role in high-temperature defense systems gives domestic manufacturing outsized strategic value.

US Army Critical Minerals Leases Bring Processing Onto Military Installations

US, critical minerals

US Army critical minerals leases will place four commercial processing facilities on military installations for the first time, marking a new approach to securing domestic supplies of graphite, lithium, boron and rare earths.

US Army critical minerals leases were conditionally awarded to Empire State Mines, Energy X, Ioneer USA and REalloys on 25 June. The facilities are expected to begin development in 2027, with initial operating capacity targeted by or before 2028.

US Army critical minerals leases are strategically significant because they move critical mineral processing directly onto federal military property. The model reduces the need for the government to build and operate the facilities itself while creating a dedicated pathway for private investment.

The initiative also reflects a broader shift in US industrial policy. Washington is increasingly focused on processing capacity, not just access to mineral deposits, because refining and conversion remain major vulnerabilities in defense supply chains.

Military Land Becomes a Platform for Mineral Processing

The four companies will focus on different critical materials. Empire State Mines will process graphite, Energy X will target lithium, Ioneer USA will process boron, and REalloys will handle rare earths.

These materials serve different markets, but all have strategic relevance. Graphite and lithium are key battery inputs, rare earths support permanent magnets, and boron is used in advanced materials, glass, ceramics and selected defense applications.

The projects will be developed through the Army’s Enhanced Use Lease model. This allows underutilized military land to be leased to private-sector companies while the Army remains the landlord.

The commercial operators will bear the costs of financing, designing, building, operating, securing and eventually decommissioning the facilities. They must also pay rent at or above fair market value.

This structure limits direct government construction risk while still giving the Army influence over where strategic processing capacity is located.

The model could also shorten parts of the project-development process if sites already have suitable infrastructure, security and federal oversight. That could make military installations attractive locations for strategically sensitive processing projects.

Defense Policy Shifts Toward Domestic Processing Capacity

The leases are part of the Army’s Strategic Capital Initiatives, which aim to use private investment to accelerate military modernization and supply-chain resilience.

The significance lies in the processing stage. The US has identified numerous domestic and allied mineral resources, but many still depend on overseas refining or conversion before they can enter defense manufacturing.

Locating commercial plants on military property signals that processing is increasingly viewed as strategic infrastructure. The Army is effectively using its land base to support industrial capacity that private markets have struggled to build quickly enough.

The approach has already been tested outside critical minerals. The Army has used similar lease structures for a Hanwha Defense USA munitions facility and data center projects involving Carlyle and CyrusOne.

If the mineral projects reach production on schedule, the EUL model could become a repeatable tool for other materials. It offers the government a way to support domestic capacity without taking full ownership or construction responsibility.

For the wider market, the message is clear. US critical minerals policy is moving further downstream, with processing, refining and conversion becoming central to defense supply security.

The Metalnomist Commentary

The Army’s lease awards turn underused military land into industrial infrastructure for critical minerals. The model could become important if it proves capable of moving processing projects from policy support to commercial production faster than conventional development routes.

Perpetua Antimony Loan Moves Stibnite Toward US Critical Minerals Production

Perpetua Resources

Perpetua antimony loan approval from the US Export-Import Bank gives Perpetua Resources a major financing route for its Stibnite Gold antimony-gold project in Idaho. The $2.9bn loan is intended to support full construction of one of the most strategically important US antimony projects.

Perpetua antimony loan support reflects Washington’s growing willingness to finance domestic critical minerals projects tied to defence, industrial security and supply-chain resilience. Antimony is used in military applications, flame retardants and lead alloys for batteries and cables.

Perpetua antimony loan funding is expected to become available in the second half of 2026, after standard requirements and documentation are completed. The company plans to cover full construction costs using the loan and its own funds.

The 13-year loan includes $2.4bn in upfront EXIM funding and a further $500mn to cover interest and fees during construction. Repayments are expected to begin in 2030.

EXIM Financing Strengthens Stibnite’s Construction Path

The EXIM approval is a major step for Perpetua because critical minerals projects often struggle to move from permitting to construction without large-scale financing. The Stibnite project now has a clearer path toward development.

The loan decision follows EXIM’s move to notify Congress of the proposed financing on 31 March. Perpetua had received a preliminary non-binding term sheet from EXIM in September 2025.

This timeline shows how strategic minerals financing is becoming more formalised. US agencies are not only identifying supply-chain gaps; they are using public financing tools to help build domestic capacity.

For Perpetua, the loan reduces one of the largest development risks. Construction funding can now be aligned with permitting, engineering, procurement and site preparation.

The project had already received its final federal permit in May 2025. That approval followed its selection for a federal expedited permitting initiative one month earlier.

Together, the permit and loan approval move Stibnite closer to becoming an operating domestic source of antimony, rather than only a strategic mineral proposal.

Antimony Reserves Carry Defense and Industrial Value

Perpetua estimates that the Stibnite Gold project contains 148.7mn lb of contained antimony reserves. That resource base gives the project clear strategic value for the US.

Antimony is a small-volume metal, but its applications are highly sensitive. Defence, batteries, cables and flame retardants all depend on reliable material availability.

The Stibnite project also includes gold, which can support project economics alongside antimony. This is important because many critical minerals projects need by-product value or multi-metal revenue to improve bankability.

The loan highlights a wider change in US minerals policy. Washington is increasingly treating domestic production, processing and financing as part of national security strategy.

For downstream buyers, the key question will be timing. The loan may be available in late 2026, but construction, commissioning and qualification will determine when material can actually enter the supply chain.

If developed successfully, Stibnite could reduce US exposure to external antimony supply risks and strengthen domestic access to a material used across defence and industrial applications.

The Metalnomist Commentary

Perpetua’s EXIM loan shows that the US is now willing to put serious capital behind critical minerals security. Antimony may be a niche market, but Stibnite proves that small-volume metals can carry large strategic value.

AML Defense Magnet Contract Advances Domestic NdFeB Qualification for US Supply Chains

Advanced Magnet Lab

AML defense magnet contract award marks another step in the US effort to qualify domestic neodymium-iron-boron magnets for defence applications. Advanced Magnet Lab received a $2mn contract from the Defense Logistics Agency to support high-grade magnet qualification.

AML defense magnet contract work will run over two years and covers supply chain management, alloying and permanent magnet manufacturing. The award is small in value, but important in strategic function.

AML defense magnet contract support matters because NdFeB magnets remain one of the most exposed links in US defence and advanced manufacturing supply chains. The US needs not only rare earth oxides, but qualified metals, alloys and finished magnets.

The contract also shows that Washington is moving beyond upstream rare earth projects. Defence supply security now depends on converting NdPr and dysprosium feedstock into magnets that can meet military performance and qualification requirements.

Qualification Becomes the Real Magnet Supply Bottleneck

AML said it uses a new manufacturing process that simplifies production and expands options for magnet design, materials and performance. That could help the company tailor magnets for different defence and industrial applications.

This is important because magnet qualification is a long and demanding process. Defence customers need consistent magnetic performance, material reliability, traceable feedstock and controlled production routes.

NdFeB magnets are critical for motors, actuators, sensors, guidance systems, aerospace platforms, robotics and other high-performance equipment. Dysprosium is especially important where magnets must retain performance under high temperatures.

The DLA award therefore targets a practical bottleneck. The US cannot build a secure magnet supply chain by mining rare earths alone. It must also qualify alloying, metallisation and final magnet manufacturing.

For AML, the contract gives validation from a defence procurement agency. For the broader market, it signals that domestic magnet capacity is becoming a formal industrial security priority.

Feedstock Partnerships Support Non-China Magnet Strategy

AML sources magnet feedstock from US and European rare earth suppliers. This sourcing strategy is central to building a more resilient magnet supply chain outside China.

Phoenix Tailings will supply neodymium-praseodymium and dysprosium metals. That gives AML access to rare earth metal feedstock, which is a critical step between oxide production and magnet manufacturing.

Ionic Rare Earths will supply NdPr and dysprosium oxides. Texas-based Momentum is also a likely supplier of NdPr oxides.

This mix of suppliers shows how the US magnet chain is being built through multiple feedstock routes. Oxides, metals, alloying and magnet production must connect before customers can receive usable products.

The strategic issue is integration. Rare earth projects often focus on mining or separation, but magnet production requires many precise steps after that.

AML’s DLA contract highlights the direction of US policy. Washington is trying to create a qualified domestic magnet ecosystem by linking defence demand with non-China feedstock and manufacturing capability.

The Metalnomist Commentary

AML’s contract is small, but its significance is large because magnet qualification is one of the hardest gaps in the US rare earth chain. The next competitive advantage will come from companies that can connect NdPr, dysprosium, alloying and finished magnet performance into one trusted defence-ready platform.

USAC Antimony Expansion Targets July Start for US Defense Stockpile Supply

USAC Antimony

USAC antimony expansion at Thompson Falls in Montana is expected to be fully online by mid-July, strengthening US domestic supply of a critical defense metal. The company has started commissioning the smelter expansion and plans to bring operations online in phases.

USAC antimony expansion will add capacity at a time when Washington is trying to secure antimony ingots for the national defense stockpile. Antimony is used in ammunition, flame retardants, alloys and other defense-related applications.

USAC antimony expansion depends on the arrival of furnace parts expected in the last week of May. The company plans to start one to two furnaces each week until all nine furnaces are operating around mid-July.

By the end of July, US Antimony expects the expansion to produce at nearly 80% of its 230 t/month capacity. The company then plans to temporarily shut its older 75 t/month plant for four to eight weeks for maintenance and emissions upgrades.

Montana Capacity Supports Fixed-Price DLA Contract

The Thompson Falls expansion is directly tied to US Antimony’s five-year fixed-price contract with the Defense Logistics Agency. The contract covers 6.7mn lb, or 3,039t, of antimony ingots for the national defense stockpile and is worth up to $245mn.

USAC has received $12mn in DLA sales orders to date. It has also received the first two delivery notices for finished antimony ingots to the Department of Defense.

The federal contract will become a major revenue driver. USAC expects $75mn-95mn of its estimated $125mn revenue in 2026 to come from shipments to the US government.

That structure makes the Montana expansion strategically important. The project is not only a capacity increase; it is part of a government-backed supply chain for a material with limited domestic production.

USAC’s antimony inventories also increased sharply. Inventories reached $21.7mn at the end of the first quarter, up from $12mn at the end of 2025.

However, execution has not been smooth. The expansion was initially expected to be completed in January but was delayed by supplier and third-party issues involving concrete pads, building construction and heat exchangers.

Federal Funding Pushes US Antimony Beyond Thompson Falls

The Department of Defense awarded USAC $27mn in Defense Production Act Title III funds in February to expand antimony production and refining capacity in Montana and Alaska. The company received $12.8mn of that grant in April.

This funding shows that US antimony supply is now a defense industrial priority. China’s dominant role in antimony processing has made domestic and allied capacity more strategically valuable.

USAC is also pursuing a larger hydrometallurgical processing project in Idaho with Canadian miner Americas Gold and Silver. The joint venture was established in February.

The partners expect to complete construction of the Idaho facility in 2028. The project is targeting capacity of up to 1,000 t/month of 99.9% pure antimony.

USAC has applied for more than $274mn in federal grants across several projects. These include the hydromet facility and tungsten exploration at the Fostung site in Canada.

The company’s financial results still show the strain of expansion. USAC reported an $11.3mn first-quarter loss, compared with a $0.5mn profit a year earlier, while revenue fell by 3% to $6.8mn.

The near-term challenge is therefore operational execution. USAC must bring the Montana furnaces online, meet emissions requirements, deliver to the DLA and convert federal support into reliable production.

The Metalnomist Commentary

USAC’s Montana expansion shows how the US is trying to rebuild antimony capacity through defense contracts, stockpiles and public funding. The strategic risk is execution: domestic supply security depends on furnaces actually running, not only grants and offtake contracts.

GTP Tungsten Oxide Stockpile Expansion Strengthens US Defense Supply

GTP Tungsten & Powders

GTP tungsten oxide stockpile plans will expand US access to one of the most strategically sensitive defense metals. Global Tungsten and Powders plans to raise tungsten oxide production capacity at its Towanda, Pennsylvania, plant to about 12,000 t/yr.

The GTP tungsten oxide stockpile will support US defense and critical industries, with initial deliveries expected later this year. The company did not disclose the exact volume dedicated to the reserve.

The GTP tungsten oxide stockpile is significant because tungsten is essential for armour-piercing ammunition, aircraft engine components, electronics, hard metals and other high-performance applications. Defence currently accounts for about 10% of global tungsten demand, but that share is rising as military budgets expand.

GTP, part of Austria’s Plansee group, already has around 10,000 t/yr of tungsten oxide capacity, although output can vary by about 15% depending on operating conditions. The planned expansion would give the US a stronger domestic platform for strategic tungsten oxide supply.

Recycling-Based Supply Supports Traceability and Security

The stockpile will use tungsten oxide sourced from recycled scrap and concentrates. This structure is important because US strategic materials procurement increasingly requires clear sourcing, traceability and supply-chain security.

Recycling is already central to GTP’s Towanda operation. Recycled material accounted for the majority of supply in 2025, when the plant recorded a recycling rate of 90%.

This gives the project a stronger compliance profile. Tungsten supply chains are exposed to geopolitical risk, concentrated processing and origin scrutiny, so recycled feedstock can help reduce dependence on higher-risk primary sources.

Tungsten recycling also supports industrial resilience. Scrap recovery can preserve valuable metal units inside the US system while reducing exposure to foreign concentrate availability.

For defense users, the key requirement is not only tonnage. They need reliable, traceable and qualified material that can be converted into powders, carbides, alloys and components without supply interruption.

The Towanda expansion therefore addresses a strategic gap. It does not only increase tungsten oxide capacity; it creates a more controlled domestic reserve tied to recycled and traceable inputs.

Stockpiling Moves From Emergency Buffer to Industrial Tool

Plansee US Holding has formed a joint venture with Manhattan Five to establish the stockpile. Manhattan Five will oversee warehousing, logistics and long-term asset management, while Plansee will lead production growth and supply.

The structure separates metal production from storage and asset management. That distinction matters because strategic stockpiles require more than buying material. They need inventory systems, logistics, inspection, rotation policies and long-term custody control.

The Defense Logistics Agency manages strategic and critical material procurement for the National Defense Stockpile. This system supports military and federal customers that need access to critical materials during supply disruptions.

The GTP project aligns with broader US priorities and could qualify for support from the Department of Defense, Department of Energy or the Export-Import Bank of the United States.

Washington is also preparing Project Vault, a proposed $12bn critical minerals stockpile for US manufacturers. The programme would be funded by $2bn in private capital and a loan.

The broader policy direction is clear. The US is moving from passive dependence on global tungsten markets toward active supply-chain positioning through stockpiles, domestic processing, recycling and public-private financing.

For tungsten markets, this could tighten competition for clean feedstock, especially recycled scrap and compliant concentrates. It may also raise the strategic value of processors that can meet US sourcing and traceability rules.

The Metalnomist Commentary

GTP’s tungsten oxide expansion shows that US stockpiling is becoming more industrially sophisticated. The strategic advantage will come not from holding material alone, but from linking stockpiles to recycling, domestic processing and qualified defense supply chains.

Collins Aerospace Radar Production Expansion Strengthens US GaN Defense Electronics

Collins Aerospace

Collins Aerospace radar production is set to expand in Largo, Florida, as the aerospace and defense supplier invests in higher output for commercial aviation radar and multi-domain security solutions. The company plans to spend $26.5mn on the facility expansion.

Collins Aerospace radar production growth follows a $438mn contract awarded by the Federal Aviation Administration in January. The contract supports the FAA’s radar system replacement programme and gives Collins a major role in modernising US aviation surveillance infrastructure.

Collins Aerospace radar production will include Condor Mk3 and ASR-XM radar systems. These products use gallium nitride technology, making the expansion strategically relevant to compound semiconductors, defense electronics and high-performance radar supply chains.

The Largo facility already produces radars, satellite components and secure communications components. Full expansion operations are expected to begin by late 2026.

GaN Technology Raises Radar Performance and Materials Importance

Gallium nitride is becoming more important in radar and power electronics because it can outperform conventional silicon and gallium arsenide in demanding applications. GaN supports higher efficiency, higher voltage operation, faster switching and stronger high-temperature performance.

These characteristics are critical for aviation radar. Modern radar systems need higher power density, reliability and precision while operating in harsh conditions.

The Condor Mk3 and ASR-XM programmes therefore represent more than an equipment upgrade. They show how advanced semiconductor materials are becoming central to aerospace and defense capability.

GaN-based radar systems also strengthen the strategic value of compound semiconductor supply chains. As defense, aviation, satellite and communications systems become more electronics-intensive, access to qualified GaN materials and manufacturing capacity becomes a national security issue.

For Collins Aerospace, expanding Largo’s production capability improves its ability to support both civil aviation infrastructure and broader security markets.

FAA Radar Replacement Supports Domestic Manufacturing Capacity

The FAA radar replacement programme gives Collins a clear demand anchor for the Largo expansion. Long-term government contracts can support capital investment, workforce planning and equipment upgrades.

This matters because aerospace and defense electronics require qualified production environments, secure supply chains and strict reliability standards. Capacity cannot be added quickly without investment in specialised facilities and skilled labour.

The Largo site’s existing radar, satellite and secure communications work gives Collins an established base for expansion. The new investment should deepen that capability while supporting US domestic manufacturing.

The project also fits the broader reshoring trend in advanced electronics. Governments and major contractors are prioritising local production for systems tied to aviation safety, national defense and critical infrastructure.

For materials suppliers, the key signal is demand growth for GaN-related inputs and processing capability. Radar, satellite communications, power electronics and secure systems are likely to remain important demand channels for compound semiconductor materials.

The Metalnomist Commentary

Collins Aerospace’s expansion shows that GaN is moving deeper into critical aviation and defense infrastructure. The strategic bottleneck will not only be radar assembly, but reliable access to qualified compound semiconductor materials and manufacturing capacity.

MP Materials NdPr Production Rises as US Magnet Supply Chain Expands

MP Materials

MP Materials NdPr production rose sharply in the first quarter as the US rare earth producer increased output of the key magnet feedstock used in electric vehicles, wind turbines, robotics, defence systems and advanced manufacturing.

MP Materials NdPr production reached 917t of neodymium-praseodymium oxide in January-March, up 63% from a year earlier. The company also sold 1,006t of NdPr oxides during the quarter, including initial shipments to its newest US customer.

MP Materials NdPr production is strategically important because NdPr oxide remains the most important input for rare earth permanent magnet production. The company believes NdPr access will remain the main constraint on economically viable magnet production outside China for at least the next five years.

The company produced just under 13,000t of rare earth oxides in the first quarter. Its loss narrowed to $8mn on revenue of $91mn, compared with a loss of $23mn on revenue of $61mn a year earlier.

NdPr Price Floor Supports US Supply Chain Economics

MP expects its realised NdPr price in the second quarter to be in the low-to-mid $90/kg range. However, its public-private partnership with the US Department of Defense provides a $110/kg price floor.

That structure is commercially important. If MP sells below the floor, the partnership offsets the difference between the realised price and $110/kg.

The price floor gives MP stronger revenue visibility while it expands downstream rare earth capacity. It also shows how the US government is using market-support tools to build domestic supply chains for strategic materials.

This is critical because rare earth magnet supply outside China still faces weak economics, limited scale and high qualification barriers. A price floor can help bridge the gap between strategic supply security and market pricing.

MP is also advancing its magnet business. The company expects initial magnet revenue in the second half of 2026 as it develops new magnet grades and customer specifications.

The magnet strategy includes improved chemistry and materially lower heavy rare earth content. This matters because dysprosium and terbium are expensive, supply-constrained and heavily exposed to Chinese processing dominance.

If MP can reduce heavy rare earth intensity while maintaining magnet performance, it could improve cost competitiveness and reduce supply-chain risk.

Heavy Rare Earth Separation Adds Strategic Optionality

MP is commissioning its heavy rare earth separation circuit before July and expects to produce dysprosium and terbium later this year. It also plans to produce high-purity samarium oxide, with potential gadolinium oxide and other heavy rare earth products depending on market attractiveness.

The company’s position on heavy rare earths is selective. MP does not want upstream project ownership in heavy rare earths and is instead focused on diversifying its feedstock supply chain.

That strategy reflects a practical view of the rare earth market. Heavy rare earths are strategically important, but MP sees NdPr oxide as the binding constraint for non-China magnet production.

MP expects dysprosium and terbium prices to decline substantially because it believes they are secondary to the larger NdPr bottleneck. This view suggests that the company sees heavy rare earth scarcity as important, but not as decisive as securing sufficient NdPr oxide.

Midstream metalization remains another challenge. MP currently uses toll processors and is discussing options with domestic and international partners.

The company expects to continue using toll processing while exploring low-cost metalization routes globally. This shows that the US rare earth chain still has gaps between oxide production, metal conversion, alloying and final magnet manufacturing.

For the wider market, MP’s first-quarter performance is an important signal. The US is gradually moving from rare earth mining and oxide output toward a more integrated magnet supply chain, but every step requires qualification, processing capacity, customer acceptance and policy support.

The Metalnomist Commentary

MP’s stronger NdPr output shows that the US rare earth strategy is moving from resource ownership toward usable magnet feedstock. The price floor is the key industrial signal: Washington is now willing to support market economics where strategic supply chains cannot yet compete with China on price alone.

Heavy Rare Earth Supply Push Gains US Defense Backing Through REalloys

REalloys

Heavy rare earth supply has moved further into the US defense priority list after REalloys received a memorandum from the Department of Defense highlighting the need to secure domestic production of critical heavy rare earth elements. The document specifically identified dysprosium and terbium as the most critical and high-value materials.

The signal is important because heavy rare earth supply remains one of the weakest points in western permanent magnet value chains. Dysprosium and terbium are essential for high-performance magnets that must operate under heat, stress and demanding defense conditions.

REalloys said the Department of Defense is treating heavy rare earths as a national security priority. The company also said Washington is renewing support through financial investment, strategic policy and public-private partnerships.

The company is now expanding its North American metallisation platform to produce defense-grade dysprosium and terbium at commercial scale. That step targets one of the most important bottlenecks between rare earth separation and magnet manufacturing.

Dysprosium and Terbium Become Defense-Critical Materials

Dysprosium and terbium are not large-volume rare earths, but their industrial importance is high. They help improve the thermal stability and performance of neodymium-iron-boron magnets used in advanced motors, actuators, sensors and defense systems.

This makes them strategically different from ordinary raw materials. Even small shortages can affect high-value manufacturing programmes if qualified metal, alloy or magnet feedstock is unavailable.

The US defense focus reflects a wider shift in rare earth policy. Governments are no longer concerned only with mining rare earth ore. They are increasingly focused on separated oxides, metals, alloys and magnet-ready materials.

That is where heavy rare earth supply becomes difficult. China remains dominant across heavy rare earth processing and magnet material production, leaving western defense and industrial users exposed to export controls and licensing risk.

REalloys’ focus on defense-grade dysprosium and terbium is therefore strategically relevant. It addresses the material form that downstream manufacturers need, not only the upstream resource question.

Metallisation Capacity Is the Midstream Bottleneck

REalloys is expanding its North American metallisation platform with support from a long-term offtake agreement with the Saskatchewan Research Council facility in Canada. The agreement can provide feedstock sufficient to produce up to 530 t/yr of rare earth metals.

This feedstock link is important because rare earth metal production requires reliable separated material, technical process control and customer qualification. Without metallisation, separated rare earth oxides cannot fully support magnet and defense supply chains.

The North American rare earth supply chain still has several missing links. Mining and separation projects are advancing, but metal-making, alloy production and magnet manufacturing capacity remain limited.

REalloys’ platform could help close part of that gap. Producing dysprosium and terbium metal at commercial scale would give defense and magnet customers a more secure regional source of high-value heavy rare earth inputs.

The larger implication is clear. Western rare earth resilience will depend on building each stage of the chain, from feedstock to separated oxides, metals, alloys and final magnets.

The Metalnomist Commentary

The REalloys announcement shows that heavy rare earth strategy is moving beyond resource ownership into usable metal production. For defense supply chains, dysprosium and terbium security will depend on metallisation capacity, not only rare earth mining.

ATI Aerospace and Defense Demand Lifts 2026 Guidance

ATI

ATI aerospace and defense demand strengthened in the first quarter, prompting the specialty alloys manufacturer to raise its full-year earnings outlook. The Texas-based company lifted its 2026 adjusted profit guidance by $35mn to $1.01bn-1.06bn.

ATI aerospace and defense demand was strongest in jet engine materials, defence alloys and missile-related products. The company exceeded the high end of its first-quarter forecast by nearly $7mn, reporting adjusted profit of $232mn.

ATI aerospace and defense demand shows that high-performance metals remain central to the aircraft production ramp and defence replenishment cycle. Titanium, nickel-based alloys, isothermal forgings, zirconium and hafnium are all tied to programmes where qualification, lead times and supply reliability matter.

Quarterly profit rose by 20% on the year to nearly $120mn, while revenue increased by 6.2% to almost $1.2bn.

Jet Engine Materials Keep Specialty Alloy Lead Times Tight

Commercial jet engine sales rose by 12% on the year to $472mn, making the segment ATI’s largest product category. The company expects mid-teens growth in jet engine sales this year.

Demand is being driven by original equipment manufacturers and aftermarket service providers. Both need reliable access to specialty alloys and isothermal forgings as engine production and repair activity expand.

This is strategically important because jet engines consume some of the most demanding materials in the aerospace supply chain. Nickel-based superalloys, titanium alloys and premium-quality forgings must meet strict performance standards under heat, stress and fatigue conditions.

ATI is also working to qualify its new electron-beam furnace for premium-quality titanium at its Richland, Washington facility. This material is used in rotor-grade engine parts.

Approval of the furnace would help reduce pressure on ATI’s other premium-quality titanium melting operations. Some lead times for this material are now close to two years.

That lead-time signal matters. Aerospace buyers are not only chasing capacity. They are trying to secure qualified melt routes for materials that cannot be easily substituted.

Commercial airframe sales moved lower in the first quarter, falling by 9.3% to nearly $187mn. Airframers and OEMs continued drawing down internal stocks of raw materials and components.

However, ATI expects full-year airframe sales to grow by mid-to-upper single digits, with demand backloaded into the second half as inventories normalise. This should support stronger sales of standard-quality titanium used in structural aircraft components.

The company also expects much stronger titanium sales growth in 2027, based on long-term order patterns and customer production plans.

Defence Orders Strengthen Zirconium, Hafnium and Missile Materials

Defence sales rose by 9.3% on the year to $139mn in the first quarter. ATI expects full-year defence revenue to rise by low-to-mid teens from 2025 levels.

The company renewed a five-year, $1bn contract supporting the US Naval Nuclear Propulsion Program. This will drive continued demand for specialty alloys containing zirconium and hafnium.

Zirconium and hafnium are strategically important in nuclear and defence supply chains. Their use requires tight quality control, reliable processing and long-term customer qualification.

Missile-related demand also strengthened. ATI said first-quarter missile revenue doubled from a year earlier as contractors increased production and replenished munitions inventories.

The company supplies titanium and nickel products used in structural and propulsion applications for missile programmes, including Tomahawk, Patriot Advanced Capability-3 and Terminal High Altitude Area Defense interceptors.

Nickel-based and specialty alloys remained ATI’s largest revenue source, accounting for 49% of total sales in the quarter. Precision forgings, castings and components accounted for 20%, while titanium and titanium-based alloys represented 17%.

The mix shows ATI’s strategic position. The company is exposed to aerospace engine growth, defence replenishment, naval nuclear programmes and missile production, all of which depend on hard-to-qualify specialty metals.

ATI’s raised guidance therefore reflects more than a cyclical recovery. It points to structural demand for advanced materials across aerospace, defence and energy-security-related programmes.

The Metalnomist Commentary

ATI’s guidance increase confirms that aerospace and defence demand is pushing pressure upstream into qualified melt capacity and specialty alloys. The real bottleneck is not generic metal supply, but premium titanium, nickel alloys, zirconium, hafnium and forgings that meet mission-critical specifications.

Korea Zinc Tennessee Smelter Gains FAST-41 Support for Critical Minerals Refining

Korea Zinc

Korea Zinc Tennessee smelter plans have gained federal permitting support after the US Permitting Council added Project Crucible to FAST-41 coverage. The designation is intended to speed permitting for the proposed smelting and refining facility in Clarksville, Tennessee.

The Korea Zinc Tennessee smelter would produce 12 non-ferrous metals, including zinc, copper, lead, antimony, gallium and germanium. It would also produce semiconductor-grade sulfuric acid, making the project strategically relevant to metals, chemicals and semiconductor supply chains.

The Korea Zinc Tennessee smelter is significant because it would be the first large-scale domestic zinc refinery built in the US since the 1970s. It also reflects Washington’s effort to rebuild domestic refining capacity for critical minerals and reduce dependence on overseas processing.

Project Crucible is planned as a $7.4bn investment. Korea Zinc announced the project in December in a joint venture with the US commerce and defense departments after acquiring the adjacent East Tennessee and Mid Tennessee mining complexes and the Clarksville smelter from Trafigura-owned Nyrstar.

Project Crucible Targets a Multi-Metal Refining Gap

Project Crucible is designed to process 1.1mn t/yr of raw materials and produce 540,000 t/yr of finished products. Korea Zinc expects to source feedstock mainly from the US and other North American sources.

This feedstock strategy matters because the US has mine supply and scrap flows, but lacks enough large-scale refining and separation capacity for several strategic materials. Project Crucible could help close that midstream gap.

The product mix is especially important. Zinc, copper and lead provide scale, while antimony, gallium and germanium add critical minerals value.

Gallium and germanium are strategically sensitive because they are used in semiconductors, fibre optics, infrared systems, defence electronics and advanced manufacturing. Antimony is also important for flame retardants, ammunition, lead alloys and military applications.

The facility’s semiconductor-grade sulfuric acid output adds another layer of industrial importance. High-purity sulfuric acid is a key chemical input for semiconductor manufacturing and advanced electronics.

Korea Zinc plans to base the facility on its Onsan smelter in South Korea. That gives the project an established technical reference point and strengthens its credibility as a complex multi-metal refining platform.

FAST-41 Status Supports US Industrial Supply Security

FAST-41 coverage gives Project Crucible a more coordinated federal permitting path. The Permitting Council also signed a memorandum of understanding with Tennessee to align federal and state permitting efforts.

The US Department of Defense will primarily oversee permitting for the project. That role underlines the national security importance of domestic critical minerals refining.

Korea Zinc expects construction to begin in 2027. Phased operations are scheduled to start in 2029 with zinc, lead and copper production.

Finished products are expected to move to US customers by rail. This gives the project a domestic logistics route and supports the broader goal of building mine-to-market North American supply chains.

The project fits a wider US strategy. Washington is trying to accelerate permitting, use defence-linked financing and support domestic refining capacity for materials used in semiconductors, defence, energy infrastructure and manufacturing.

For Korea Zinc, the project offers a major entry into US critical minerals processing. For the US, it provides a rare chance to add large-scale refining capacity across both base metals and strategic minor metals.

The Metalnomist Commentary

Project Crucible shows that the US critical minerals challenge is increasingly about refining, not only mining. If Korea Zinc can execute the Tennessee smelter on schedule, it could become one of the most important non-Chinese multi-metal refining assets in North America.