REalloys HRE Metallization Plant Targets North American Defense Magnet Supply

REalloys

REalloys HRE metallization plant development marks another step in North America’s effort to secure heavy rare earth metals for defense supply chains. The US rare earth company plans to build the facility in partnership with Canada’s Saskatchewan Research Council, with equipment first built alongside SRC and later relocated to Ohio.

The REalloys HRE metallization plant is designed to serve downstream US defense industrial-base customers and support the US Defense Logistics Agency’s strategic rare earth stockpiles. Initial operations are scheduled for early to mid-2027, with full commercial-scale operations expected in mid- to late 2027.

The project directly targets dysprosium and terbium, two heavy rare earth elements used in high-performance permanent magnets. These metals are critical for defense systems, advanced motors, aerospace platforms, precision equipment, and high-temperature magnet applications.

Dysprosium and Terbium Metallization Becomes a Strategic Bottleneck

The most important part of the REalloys HRE metallization plant is not only its oxide supply route, but its metallization capability. Rare earth oxides must be converted into metal before they can move deeper into magnet alloy and magnet manufacturing supply chains.

The facility will produce about 30 tonnes per year of dysprosium metal and 15 tonnes per year of terbium metal. These are small volumes compared with bulk industrial metals, but they are strategically significant because heavy rare earth supply chains remain highly concentrated.

Dysprosium and terbium help permanent magnets maintain performance under high temperatures. This makes them essential for defense magnets, electric motors, guidance systems, and other demanding applications where magnet failure is not acceptable.

SRC Partnership Links Canadian Processing With US Defense Demand

The partnership connects SRC’s rare earth processing capability in Saskatoon with REalloys’ planned Ohio-based metallization facility. SRC’s Rare Earth Processing Facility will produce high-purity neodymium-praseodymium metal and dysprosium and terbium oxide, which will then be further processed and metallized at REalloys’ HREMF.

The structure creates a North American processing chain that moves beyond simple mining or separation. It links oxide production, metal conversion, and downstream defense demand into one regional supply pathway.

SRC also has a tolling agreement with a Vietnamese company that enables production of 400 tonnes per year of rare earth metals. That arrangement may provide additional processing flexibility as North America builds rare earth capacity before fully integrated domestic supply becomes available.

The Metalnomist Commentary

This project shows that rare earth security is moving into the metallization stage, where supply chains often remain weakest. For defense magnets, controlling dysprosium and terbium metal supply could matter as much as controlling rare earth deposits.

Heavy Rare Earth Supply Push Gains US Defense Backing Through REalloys

REalloys

Heavy rare earth supply has moved further into the US defense priority list after REalloys received a memorandum from the Department of Defense highlighting the need to secure domestic production of critical heavy rare earth elements. The document specifically identified dysprosium and terbium as the most critical and high-value materials.

The signal is important because heavy rare earth supply remains one of the weakest points in western permanent magnet value chains. Dysprosium and terbium are essential for high-performance magnets that must operate under heat, stress and demanding defense conditions.

REalloys said the Department of Defense is treating heavy rare earths as a national security priority. The company also said Washington is renewing support through financial investment, strategic policy and public-private partnerships.

The company is now expanding its North American metallisation platform to produce defense-grade dysprosium and terbium at commercial scale. That step targets one of the most important bottlenecks between rare earth separation and magnet manufacturing.

Dysprosium and Terbium Become Defense-Critical Materials

Dysprosium and terbium are not large-volume rare earths, but their industrial importance is high. They help improve the thermal stability and performance of neodymium-iron-boron magnets used in advanced motors, actuators, sensors and defense systems.

This makes them strategically different from ordinary raw materials. Even small shortages can affect high-value manufacturing programmes if qualified metal, alloy or magnet feedstock is unavailable.

The US defense focus reflects a wider shift in rare earth policy. Governments are no longer concerned only with mining rare earth ore. They are increasingly focused on separated oxides, metals, alloys and magnet-ready materials.

That is where heavy rare earth supply becomes difficult. China remains dominant across heavy rare earth processing and magnet material production, leaving western defense and industrial users exposed to export controls and licensing risk.

REalloys’ focus on defense-grade dysprosium and terbium is therefore strategically relevant. It addresses the material form that downstream manufacturers need, not only the upstream resource question.

Metallisation Capacity Is the Midstream Bottleneck

REalloys is expanding its North American metallisation platform with support from a long-term offtake agreement with the Saskatchewan Research Council facility in Canada. The agreement can provide feedstock sufficient to produce up to 530 t/yr of rare earth metals.

This feedstock link is important because rare earth metal production requires reliable separated material, technical process control and customer qualification. Without metallisation, separated rare earth oxides cannot fully support magnet and defense supply chains.

The North American rare earth supply chain still has several missing links. Mining and separation projects are advancing, but metal-making, alloy production and magnet manufacturing capacity remain limited.

REalloys’ platform could help close part of that gap. Producing dysprosium and terbium metal at commercial scale would give defense and magnet customers a more secure regional source of high-value heavy rare earth inputs.

The larger implication is clear. Western rare earth resilience will depend on building each stage of the chain, from feedstock to separated oxides, metals, alloys and final magnets.

The Metalnomist Commentary

The REalloys announcement shows that heavy rare earth strategy is moving beyond resource ownership into usable metal production. For defense supply chains, dysprosium and terbium security will depend on metallisation capacity, not only rare earth mining.

NATO Defense Spending Boost Strengthens Demand Outlook for Critical Minerals

NATO Defense

NATO defense spending rose sharply in 2025 as alliance members invested more than $1.4 trillion in defense capabilities. The increase signals a stronger long-term demand outlook for weapons systems, military infrastructure, aerospace platforms, and the critical minerals used across defense supply chains.

NATO defense spending among non-US members climbed to $574 billion, up from $480 billion in 2024. Luxembourg, Belgium, and Slovenia recorded the largest year-on-year increases in real terms, showing how smaller European members are also accelerating military investment.

NATO defense spending reached a symbolic milestone in 2025, with all member countries meeting the 2% of GDP defense spending guideline for the first time. The target was first agreed at the alliance’s 2014 Wales summit and has become a central measure of burden-sharing inside NATO.

European Defense Investment Moves Into a Higher Spending Cycle

European governments are increasing defense budgets under sustained geopolitical pressure and stronger US demands for burden-sharing. Luxembourg nearly doubled its spending, while Belgium and Slovenia raised expenditure by more than 58% and 53%, respectively.

US defense spending still remained the largest in absolute terms at $838 billion. However, it fell by 1.4% from the previous year, reinforcing the pressure on European allies to take greater responsibility for regional defense capacity.

The alliance also agreed to a new 5% target at its summit in the Netherlands last June. The framework includes 3.5% of GDP for core military spending such as weapons and personnel, and 1.5% for defense-related infrastructure.

Critical Minerals Become More Strategic for Military Supply Chains

Higher NATO defense spending will increase demand for rare earths and other critical minerals used in advanced military systems. Defense applications rely on materials such as germanium, tungsten, titanium, rare earth magnets, nickel alloys, specialty steels, and high-performance electronics materials.

Rare earths support sensors, precision-guided systems, electric motors, radar systems, and advanced defense electronics. Germanium is important for infrared optics and semiconductors, while tungsten is used in high-density and heat-resistant military applications. Titanium remains essential for aerospace structures, engines, armor systems, and high-performance components.

This creates a direct link between defense budgets and mineral security. As NATO members scale weapons production and military infrastructure, governments will need stronger supply chains for mining, refining, recycling, and advanced materials manufacturing.

The Metalnomist Commentary

NATO’s spending surge turns defense procurement into a critical minerals issue. The next strategic bottleneck may not be budget approval, but access to the rare earths, germanium, tungsten, titanium, and specialty materials needed to convert spending into real military capacity.

GTP Tungsten Oxide Stockpile Expansion Strengthens US Defense Supply

GTP Tungsten & Powders

GTP tungsten oxide stockpile plans will expand US access to one of the most strategically sensitive defense metals. Global Tungsten and Powders plans to raise tungsten oxide production capacity at its Towanda, Pennsylvania, plant to about 12,000 t/yr.

The GTP tungsten oxide stockpile will support US defense and critical industries, with initial deliveries expected later this year. The company did not disclose the exact volume dedicated to the reserve.

The GTP tungsten oxide stockpile is significant because tungsten is essential for armour-piercing ammunition, aircraft engine components, electronics, hard metals and other high-performance applications. Defence currently accounts for about 10% of global tungsten demand, but that share is rising as military budgets expand.

GTP, part of Austria’s Plansee group, already has around 10,000 t/yr of tungsten oxide capacity, although output can vary by about 15% depending on operating conditions. The planned expansion would give the US a stronger domestic platform for strategic tungsten oxide supply.

Recycling-Based Supply Supports Traceability and Security

The stockpile will use tungsten oxide sourced from recycled scrap and concentrates. This structure is important because US strategic materials procurement increasingly requires clear sourcing, traceability and supply-chain security.

Recycling is already central to GTP’s Towanda operation. Recycled material accounted for the majority of supply in 2025, when the plant recorded a recycling rate of 90%.

This gives the project a stronger compliance profile. Tungsten supply chains are exposed to geopolitical risk, concentrated processing and origin scrutiny, so recycled feedstock can help reduce dependence on higher-risk primary sources.

Tungsten recycling also supports industrial resilience. Scrap recovery can preserve valuable metal units inside the US system while reducing exposure to foreign concentrate availability.

For defense users, the key requirement is not only tonnage. They need reliable, traceable and qualified material that can be converted into powders, carbides, alloys and components without supply interruption.

The Towanda expansion therefore addresses a strategic gap. It does not only increase tungsten oxide capacity; it creates a more controlled domestic reserve tied to recycled and traceable inputs.

Stockpiling Moves From Emergency Buffer to Industrial Tool

Plansee US Holding has formed a joint venture with Manhattan Five to establish the stockpile. Manhattan Five will oversee warehousing, logistics and long-term asset management, while Plansee will lead production growth and supply.

The structure separates metal production from storage and asset management. That distinction matters because strategic stockpiles require more than buying material. They need inventory systems, logistics, inspection, rotation policies and long-term custody control.

The Defense Logistics Agency manages strategic and critical material procurement for the National Defense Stockpile. This system supports military and federal customers that need access to critical materials during supply disruptions.

The GTP project aligns with broader US priorities and could qualify for support from the Department of Defense, Department of Energy or the Export-Import Bank of the United States.

Washington is also preparing Project Vault, a proposed $12bn critical minerals stockpile for US manufacturers. The programme would be funded by $2bn in private capital and a loan.

The broader policy direction is clear. The US is moving from passive dependence on global tungsten markets toward active supply-chain positioning through stockpiles, domestic processing, recycling and public-private financing.

For tungsten markets, this could tighten competition for clean feedstock, especially recycled scrap and compliant concentrates. It may also raise the strategic value of processors that can meet US sourcing and traceability rules.

The Metalnomist Commentary

GTP’s tungsten oxide expansion shows that US stockpiling is becoming more industrially sophisticated. The strategic advantage will come not from holding material alone, but from linking stockpiles to recycling, domestic processing and qualified defense supply chains.

NATO Prioritizes Critical Metals for Strengthening Defense Supply Chains

NATO

NATO has unveiled a list of 12 critical raw materials deemed essential for the production of advanced defense systems and military equipment, underscoring the need for secure and resilient supply chains in the face of growing geopolitical tensions. This initiative is part of NATO’s broader strategy to safeguard its technological edge and ensure the operational readiness of its member nations.

Key Critical Metals for Defense Applications

The metals identified by NATO include aluminium, beryllium, cobalt, gallium, germanium, graphite, lithium, manganese, platinum, rare earth elements, titanium, and tungsten. These materials play a pivotal role in the development of military aircraft, missiles, tanks, and submarines, among other defense technologies. For example:

• Aluminium: Used in military aircraft and missiles for its lightweight and high-strength properties.

• Graphite: Integral to the production of tanks and corvettes, known for its thermal stability and strength.

• Cobalt: Essential for creating superalloys used in jet engines and submarines to withstand extreme temperatures.

NATO's secretary-general Mark Rutte emphasized the need to ramp up defense production and spending during a recent address in Brussels, calling it a “top priority” amid escalating security challenges.

Building Resilient Supply Chains: NATO's Strategic Focus

NATO's roadmap for securing critical materials encompasses five strategic lines of action, including:

1. Strategic Stockpiling: Ensuring reserves of key materials to mitigate supply disruptions.
2. Recycling: Harnessing recycled materials to reduce dependency on new mining operations.
3. Substitution: Researching alternative materials to replace scarce or geopolitically sensitive metals.

This comprehensive approach reflects NATO’s commitment to reducing vulnerabilities in defense-critical supply chains. Geopolitical tensions, particularly surrounding rare earth elements and other critical metals, have heightened the complexity of defense manufacturing. For instance, trade disputes involving key suppliers like China and Russia have underscored the need for diversified sourcing and secure logistics.

Geopolitical Implications and Defense Strategy

The move aligns with broader global concerns about critical materials. Several NATO member states rely heavily on imports for materials like rare earth elements, predominantly sourced from China, which controls over 60% of global rare earth production. NATO’s strategy highlights the importance of mitigating this dependency through alliances, domestic production, and innovative technologies.

The roadmap also acknowledges the role of emerging economies in supplying materials like lithium and cobalt, critical for both defense applications and the burgeoning electric vehicle (EV) market. Collaborations with these nations may be essential in ensuring a steady supply of critical metals.

High-Purity Iron Plant Targets US Rare Earth Magnet Supply Gap

Hertha Metals

High-purity iron is emerging as a hidden bottleneck in the US rare earth magnet supply chain as new defense sourcing rules approach. Houston-based Hertha Metals plans to build a 10,000 t/yr plant in Texas to produce high-purity iron used in neodymium-iron-boron permanent magnets.

The project targets a less visible vulnerability in magnet manufacturing. US policy has focused heavily on rare earth elements such as neodymium and praseodymium, but NdFeB magnets also require high-purity iron. Hertha Metals says about 90% of this material is currently produced in China.

The timing is strategically important. Updated Defense Federal Acquisition Regulations are set to take effect on 1 January 2027, restricting Chinese-origin rare earth magnets and constituent materials in covered US defense systems. That rule could force defense contractors, magnet makers and upstream material suppliers to rebuild supply chains around non-China sources.

Hertha Metals plans to break ground later this summer. The company says its Texas plant will become the first domestic producer of high-purity iron for this application, positioning the project at the intersection of magnet security, steelmaking technology and US industrial policy.

DFARS Rules Put Magnet Inputs Under Supply Chain Pressure

The 2027 DFARS deadline changes the strategic value of upstream magnet materials. Compliance will not depend only on where final magnets are assembled. It will also depend on the origin of constituent materials used in defense-related systems.

This creates a direct opportunity for domestic high-purity iron. NdFeB magnets require neodymium, praseodymium and often dysprosium or terbium for performance, but iron remains the major base component. If high-purity iron remains China-dependent, US magnet supply chains could still face compliance risk even if rare earth oxides or metals are sourced elsewhere.

Hertha Metals is trying to address that gap with its FLEXHERS process, short for flexible fuel hydrogen electric reduction smelting. The process combines electric arc furnace technology with natural gas or hydrogen to produce iron and steel.

The company says the technology can use lower-grade ores and iron ore fines that are difficult to process economically through conventional blast furnace routes. This could widen the domestic feedstock base and reduce dependence on imported high-purity iron.

Hertha currently operates a one-tonne-per-day demonstration plant in Conroe, Texas. It describes the site as the largest demonstration-scale single-step steelmaking facility in the US. Ore is sourced domestically from Minnesota, and the pilot facility is already producing material that meets customer specifications.

The planned high-purity iron facility will also produce trial steel products. Hertha sees the project as a stepping stone toward broader iron and steelmaking capacity, with a target of reaching roughly 500,000 t/yr of production within four to five years.

Cost competitiveness will be critical. Hertha says it does not plan to rely on a domestic supply premium. Instead, it aims to compete economically by replacing metallurgical coal with natural gas and electricity while using lower-cost ore feedstocks.

This claim matters because strategic materials projects often struggle when policy support is stronger than market economics. If Hertha can produce competitively without relying on premium pricing, the company could build a more durable position in both defense and commercial supply chains.

Hertha Metals CEO Laureen Meroueh

Domestic Iron Production Links Magnets, Electrical Steel and Clean Manufacturing

High-purity iron has strategic importance beyond NdFeB magnets. The material can also support electrical steel used in transformers, electric vehicle motors and other electromagnetic applications. These sectors are becoming more important as grid investment, electrification and domestic manufacturing policy expand.

The project also fits a wider shift in iron and steel markets. Traditional blast furnace production depends heavily on metallurgical coal and higher-emission processing routes. Meanwhile, demand for higher-grade iron inputs suitable for lower-carbon steelmaking is expected to rise as producers shift toward cleaner technologies.

Hertha’s process aims to sit inside that transition. By using electricity, natural gas or hydrogen, the company is positioning FLEXHERS as a lower-carbon alternative to legacy ironmaking. The ability to process lower-grade ore and fines could also help revive domestic iron production without requiring only premium feedstocks.

The US steel industry has increasingly focused on scrap-fed electric arc furnaces. That model supports recycling and lower emissions, but it does not fully solve domestic iron supply for high-purity applications. Magnets, electrical steel and advanced components often need controlled chemistry that scrap alone cannot easily provide.

This is where Hertha’s strategy becomes industrially relevant. The company is not only proposing another steel plant. It is targeting a specific materials gap between critical minerals policy, rare earth magnet manufacturing and advanced steelmaking.

Competition from subsidized overseas producers remains a risk. Hertha says it can compete on cost, but Chinese industrial support and below-cost exports could still challenge domestic producers. This is why policy, procurement rules and long-term customer commitments may become important even if the production technology works.

The company has not disclosed financing details, future fundraising plans or offtake agreements. That leaves open questions about capital structure, customer readiness and the pace of commercial scale-up. However, the 2027 DFARS deadline gives the project a clear market catalyst.

The broader implication is that rare earth magnet supply security cannot be solved by rare earth mining alone. The full chain includes ore, separation, metal conversion, alloying, magnet manufacturing and supporting inputs such as high-purity iron. Any weak link can create dependence.

Hertha Metals is betting that the next phase of US critical materials policy will recognise that reality. If the company can scale production, secure customers and maintain cost discipline, high-purity iron could become a small but essential piece of the domestic magnet supply chain.

The Metalnomist Commentary

Hertha Metals highlights a critical point often missed in rare earth policy: magnet security depends on more than rare earths. High-purity iron, electrical steel and alloy inputs will become strategic materials if US defense and electrification supply chains must move away from China.

AML Defense Magnet Contract Advances Domestic NdFeB Qualification for US Supply Chains

Advanced Magnet Lab

AML defense magnet contract award marks another step in the US effort to qualify domestic neodymium-iron-boron magnets for defence applications. Advanced Magnet Lab received a $2mn contract from the Defense Logistics Agency to support high-grade magnet qualification.

AML defense magnet contract work will run over two years and covers supply chain management, alloying and permanent magnet manufacturing. The award is small in value, but important in strategic function.

AML defense magnet contract support matters because NdFeB magnets remain one of the most exposed links in US defence and advanced manufacturing supply chains. The US needs not only rare earth oxides, but qualified metals, alloys and finished magnets.

The contract also shows that Washington is moving beyond upstream rare earth projects. Defence supply security now depends on converting NdPr and dysprosium feedstock into magnets that can meet military performance and qualification requirements.

Qualification Becomes the Real Magnet Supply Bottleneck

AML said it uses a new manufacturing process that simplifies production and expands options for magnet design, materials and performance. That could help the company tailor magnets for different defence and industrial applications.

This is important because magnet qualification is a long and demanding process. Defence customers need consistent magnetic performance, material reliability, traceable feedstock and controlled production routes.

NdFeB magnets are critical for motors, actuators, sensors, guidance systems, aerospace platforms, robotics and other high-performance equipment. Dysprosium is especially important where magnets must retain performance under high temperatures.

The DLA award therefore targets a practical bottleneck. The US cannot build a secure magnet supply chain by mining rare earths alone. It must also qualify alloying, metallisation and final magnet manufacturing.

For AML, the contract gives validation from a defence procurement agency. For the broader market, it signals that domestic magnet capacity is becoming a formal industrial security priority.

Feedstock Partnerships Support Non-China Magnet Strategy

AML sources magnet feedstock from US and European rare earth suppliers. This sourcing strategy is central to building a more resilient magnet supply chain outside China.

Phoenix Tailings will supply neodymium-praseodymium and dysprosium metals. That gives AML access to rare earth metal feedstock, which is a critical step between oxide production and magnet manufacturing.

Ionic Rare Earths will supply NdPr and dysprosium oxides. Texas-based Momentum is also a likely supplier of NdPr oxides.

This mix of suppliers shows how the US magnet chain is being built through multiple feedstock routes. Oxides, metals, alloying and magnet production must connect before customers can receive usable products.

The strategic issue is integration. Rare earth projects often focus on mining or separation, but magnet production requires many precise steps after that.

AML’s DLA contract highlights the direction of US policy. Washington is trying to create a qualified domestic magnet ecosystem by linking defence demand with non-China feedstock and manufacturing capability.

The Metalnomist Commentary

AML’s contract is small, but its significance is large because magnet qualification is one of the hardest gaps in the US rare earth chain. The next competitive advantage will come from companies that can connect NdPr, dysprosium, alloying and finished magnet performance into one trusted defence-ready platform.

Honeywell Defense Manufacturing Investment Boosts US Munitions Supply Chain

Honeywell

Honeywell defense manufacturing investment will expand US production capacity for components used in munitions platforms. Honeywell Aerospace Technologies plans to invest $500 million under a multiyear framework supply agreement with the US Department of Defense.

The investment will modernize and expand Honeywell’s manufacturing capabilities for navigation systems and actuators used in missiles. It will also support production of components linked to the company’s electronic warfare technology.

Honeywell defense manufacturing investment reflects a broader push to strengthen the US defense industrial base. The Pentagon is trying to secure faster, more reliable access to critical systems as munitions demand rises across the military supply chain.

Pentagon Supply Strategy Targets Faster Defense Production

The agreement forms part of the Department of Defense’s “Arsenal of Freedom” initiative. The program aims to streamline procurement and accelerate product acquisition by working more closely with private defense equipment and systems suppliers.

This approach matters because defense supply chains depend on specialized components with long qualification cycles. Navigation systems, actuators, missile components, and electronic warfare hardware require precision manufacturing, secure sourcing, and stable production capacity.

Honeywell’s investment therefore supports more than one product category. It strengthens the industrial infrastructure behind missiles, guided systems, and electronic warfare platforms at a time when defense readiness is becoming a manufacturing capacity issue.

Critical Minerals Demand Rises With Munitions Expansion

Honeywell defense manufacturing investment also has direct implications for critical minerals demand. Higher output of missiles, sensors, guidance systems, and electronic warfare components can increase demand for rare earths, germanium, tungsten, and other strategic materials.

Rare earths support high-performance magnets, sensors, and electronic systems. Germanium is important for infrared optics, semiconductors, and defense electronics, while tungsten is used in high-density, heat-resistant, and armor-related applications.

As the US expands munitions production, supply security for these materials will become increasingly important. Defense manufacturing growth will therefore reinforce the link between industrial policy, critical mineral access, and domestic processing capability.

The Metalnomist Commentary

Honeywell’s $500 million investment shows that defense production is becoming a critical minerals story as much as a manufacturing story. The US can accelerate munitions output only if component capacity and strategic material supply move together.

REalloys DLA Contract Targets US Samarium and Gadolinium Metal Production

REalloys

REalloys DLA contract support will help scale domestic production of samarium and gadolinium metals, two rare earth materials with strategic value for defense and advanced manufacturing. The US Defense Logistics Agency awarded the contract to Terves, whose rare earth assets were acquired by REalloys in March 2025.

The REalloys DLA contract focuses on next-generation metallothermal processing for samarium and gadolinium. A core deliverable is the full plant design for a 300 t/yr modular facility that can reduce mixed samarium-europium-gadolinium feedstocks into high-purity metals.

The project matters because commercial-scale separated samarium and gadolinium metal production does not currently exist in the US. Domestic users therefore remain exposed to offshore supply at a time when rare earth supply chains are viewed as a strategic vulnerability.

Modular Metallothermal Processing Could Reduce Dependence on Offshore Supply

REalloys aims to advance both wet chemistry preparation and reduction-to-metal operations under the DLA-backed program. The goal is to establish a commercial-scale domestic route for producing rare earth metals from SEG feedstocks.

The company said its process differs from conventional rare earth production, which often relies on large solvent extraction circuits. A modular approach could offer a more flexible processing model if it can prove quality, cost, throughput, and repeatability at scale.

REalloys has also filed a provisional patent covering direct reduction of SEG feedstocks and direct recycling of all byproducts. The company said this zero-waste configuration could reduce capital intensity and lower production costs by up to 50pc compared with traditional processing routes.

Defense Demand Raises Strategic Value of Rare Earth Metals

The REalloys DLA contract fits into a wider US effort to reduce rare earth supply-chain exposure. The DLA manages the US National Defense Stockpile and has identified rare earth supply chains as a strategic vulnerability amid geopolitical tensions.

Samarium and gadolinium are not the highest-volume rare earths, but they carry high strategic importance. Samarium is used in specialty permanent magnets, while gadolinium has applications across advanced materials, electronics, and defense-related technologies.

REalloys is also developing an integrated North American rare earth platform. Its strategy includes the Hoidas Lake project in Saskatchewan and downstream metallization operations in Ohio, linking upstream resource development with US-based metal production capability.

The Metalnomist Commentary

The REalloys DLA contract shows that rare earth security is moving beyond mining and separation into metallization. For defense supply chains, the critical question is whether North America can produce qualified rare earth metals at commercial scale, not simply recover oxides.

MP Materials rare earth refinery JV targets Saudi processing and allied supply chains

MP Materials

MP Materials rare earth refinery JV plans to establish a rare earth refinery in Saudi Arabia with support from the US Department of Defense. MP Materials rare earth refinery JV also brings in Saudi Arabian Mining Company Maaden to process regional and global feedstock. As a result, MP Materials rare earth refinery JV aims to supply separated light and heavy rare earth oxides for industrial and defense demand across allied markets.

Rare earth processing move links US security goals with Saudi industrial policy

The partnership aligns with a broader US-Saudi push on strategic industries and critical minerals. Meanwhile, the planned refinery would convert rare earth feedstock into separated oxides, which sit upstream of permanent magnets and advanced electronics. Therefore, the project targets a bottleneck that has constrained non-China rare earth supply chains for years.

The ownership structure also signals Saudi control with US-aligned participation. Maaden will own at least 51% of the joint venture, while MP Materials and the US Department of Defense will jointly hold up to 49%. The US side will use non-recourse financing for its stake, while MP Materials will provide technical capability, sourcing reach, and marketing access.

Magnet supply chains and allied markets move closer to diversification

The announcement reinforces earlier commitments between the companies. MP Materials and Maaden signed an agreement in May to build a fully integrated rare earth supply chain, and the new refinery represents a concrete processing step. However, the real strategic leverage will come from consistent feedstock access and predictable qualification of light and heavy oxides for defense-grade requirements.

Saudi Arabia also frames mining as a pillar of its economic diversification strategy. The country is using Vision 2030 to reduce oil dependence, and it wants mining to become a major GDP contributor. As a result, a rare earth refinery in Saudi Arabia could anchor downstream investment in permanent magnets, alloys, and advanced manufacturing over time.

The Metalnomist Commentary

This joint venture targets the highest-value chokepoint in rare earths: separation capacity for light and heavy oxides. Meanwhile, the structure blends Saudi scale with US security financing, which can accelerate execution. Therefore, buyers should watch qualification timelines and offtake structures for magnet-grade supply.

 

Collins Aerospace Radar Production Expansion Strengthens US GaN Defense Electronics

Collins Aerospace

Collins Aerospace radar production is set to expand in Largo, Florida, as the aerospace and defense supplier invests in higher output for commercial aviation radar and multi-domain security solutions. The company plans to spend $26.5mn on the facility expansion.

Collins Aerospace radar production growth follows a $438mn contract awarded by the Federal Aviation Administration in January. The contract supports the FAA’s radar system replacement programme and gives Collins a major role in modernising US aviation surveillance infrastructure.

Collins Aerospace radar production will include Condor Mk3 and ASR-XM radar systems. These products use gallium nitride technology, making the expansion strategically relevant to compound semiconductors, defense electronics and high-performance radar supply chains.

The Largo facility already produces radars, satellite components and secure communications components. Full expansion operations are expected to begin by late 2026.

GaN Technology Raises Radar Performance and Materials Importance

Gallium nitride is becoming more important in radar and power electronics because it can outperform conventional silicon and gallium arsenide in demanding applications. GaN supports higher efficiency, higher voltage operation, faster switching and stronger high-temperature performance.

These characteristics are critical for aviation radar. Modern radar systems need higher power density, reliability and precision while operating in harsh conditions.

The Condor Mk3 and ASR-XM programmes therefore represent more than an equipment upgrade. They show how advanced semiconductor materials are becoming central to aerospace and defense capability.

GaN-based radar systems also strengthen the strategic value of compound semiconductor supply chains. As defense, aviation, satellite and communications systems become more electronics-intensive, access to qualified GaN materials and manufacturing capacity becomes a national security issue.

For Collins Aerospace, expanding Largo’s production capability improves its ability to support both civil aviation infrastructure and broader security markets.

FAA Radar Replacement Supports Domestic Manufacturing Capacity

The FAA radar replacement programme gives Collins a clear demand anchor for the Largo expansion. Long-term government contracts can support capital investment, workforce planning and equipment upgrades.

This matters because aerospace and defense electronics require qualified production environments, secure supply chains and strict reliability standards. Capacity cannot be added quickly without investment in specialised facilities and skilled labour.

The Largo site’s existing radar, satellite and secure communications work gives Collins an established base for expansion. The new investment should deepen that capability while supporting US domestic manufacturing.

The project also fits the broader reshoring trend in advanced electronics. Governments and major contractors are prioritising local production for systems tied to aviation safety, national defense and critical infrastructure.

For materials suppliers, the key signal is demand growth for GaN-related inputs and processing capability. Radar, satellite communications, power electronics and secure systems are likely to remain important demand channels for compound semiconductor materials.

The Metalnomist Commentary

Collins Aerospace’s expansion shows that GaN is moving deeper into critical aviation and defense infrastructure. The strategic bottleneck will not only be radar assembly, but reliable access to qualified compound semiconductor materials and manufacturing capacity.

US UAE Gallium Production Partnership Challenges China's Critical Minerals Monopoly

EGA

US UAE gallium production partnership emerged through a strategic alliance between Emirates Global Aluminium (EGA), Tawazun Council, and RTX Corporation. The US UAE gallium production initiative targets extraction at EGA's Al Taweelah alumina refinery, representing a significant diversification effort away from Chinese-dominated gallium supply chains for critical defense and aerospace applications.

Strategic Partnership Addresses Defense Supply Chain Vulnerabilities

US UAE gallium production collaboration directly responds to China's dual-use export restrictions affecting defense contractors. RTX subsidiary Raytheon faces Chinese export bans, forcing the aerospace giant to secure alternative gallium sources for semiconductor, radio frequency device, and LED manufacturing. The memorandum of understanding establishes an exploratory framework for domestic gallium production capabilities.

Meanwhile, EGA and RTX plan additional agreements to conduct comprehensive feasibility studies for the Al Taweelah facility integration. The partnership leverages EGA's existing alumina refining infrastructure while providing RTX guaranteed access to critical materials. This strategic alignment addresses both companies' objectives of supply chain security and market diversification.

Gallium Applications Drive Defense Industry Demand

However, gallium's strategic importance extends beyond traditional aluminum production into advanced technology applications. The critical mineral serves essential roles in semiconductor manufacturing, radio frequency devices, light emitting diodes, and consumer electronics. Defense and aerospace sectors particularly depend on gallium for advanced radar systems, satellite communications, and electronic warfare capabilities.

Therefore, establishing UAE-based gallium production creates alternative supply sources for Western defense contractors facing Chinese export restrictions. The Al Taweelah location provides geographic diversification while leveraging established Middle Eastern industrial infrastructure. This positioning reduces dependence on single-source suppliers in geopolitically sensitive regions.

Regional Industrial Diversification Strategy

Furthermore, the gallium partnership aligns with broader UAE economic diversification initiatives beyond traditional hydrocarbon sectors. EGA simultaneously announced plans for joint anode manufacturing development with Chinese producer Sunstone, demonstrating comprehensive industrial expansion strategies. These partnerships position Abu Dhabi as a regional critical minerals processing hub.

As a result, the US-UAE collaboration exemplifies how allied nations coordinate critical minerals supply chain resilience against export control weaponization. The partnership model combines American technology expertise with Middle Eastern industrial capacity and geographic positioning. Such arrangements increasingly define international approaches to critical materials security in contested global markets.

The Metalnomist Commentary

The US-UAE gallium production partnership exemplifies strategic alliance formation in response to China's critical minerals export controls, demonstrating how defense contractors and allied governments collaborate to establish alternative supply chains. This initiative represents a broader trend of geographic diversification in critical materials processing, positioning the UAE as a key intermediary in Western supply chain security strategies.

US Ferro-Niobium Purchase From CBMM Strengthens Defense Stockpile Security

Ferro-Niobium

US ferro-niobium purchase plans will strengthen the national defense stockpile through a five-year fixed-price contract with Brazilian producer CBMM’s North American subsidiary. The US Defense Logistics Agency intends to buy vacuum-grade ferro-niobium worth as much as $160mn.

The DLA initially sought up to 1,288,082 lb, or 584.3t, of vacuum-grade ferro-niobium for stockpile use. The material is strategically important because it supports alloy systems used in aerospace, defense and energy applications.

US ferro-niobium purchase plans also highlight America’s dependence on Brazilian niobium supply. Brazil accounted for about 93% of global niobium production in 2025, making CBMM a central supplier in the global value chain.

Vacuum-Grade Ferro-Niobium Supports High-Performance Alloy Applications

Vacuum-grade ferro-niobium is used to produce advanced alloys for demanding industrial and defense environments. These alloys support high-temperature jet engine components, rotor blades and other critical aerospace applications.

The material’s role goes beyond ordinary steel strengthening. In aerospace and defense systems, niobium can improve high-temperature stability, strength and performance in specialized alloy systems.

That makes the DLA purchase strategically significant. Stockpiling vacuum-grade ferro-niobium helps reduce procurement risk for military and aerospace supply chains that depend on reliable access to specialty alloy inputs.

Brazil Remains Central to US Niobium Supply

The US ferro-niobium purchase reflects a highly concentrated supply chain. US customs data show that the country imported 548t of vacuum-grade ferro-niobium in 2025, all from Brazil.

This dependence makes long-term supply arrangements important. A fixed-price contract with CBMM can improve supply visibility and reduce exposure to market disruption, export bottlenecks or geopolitical uncertainty.

For CBMM, the deal reinforces its role as the dominant supplier of niobium products to strategic markets. For the US, it shows that critical mineral security depends not only on domestic mining, but also on trusted foreign suppliers and defense stockpile planning.

The Metalnomist Commentary

The DLA’s ferro-niobium procurement shows how niche alloying elements can become strategic defense materials. For aerospace and military supply chains, secure niobium access is a small-volume issue with high industrial consequence.

USA Rare Earth Yttrium Metal Pour Strengthens Downstream Rare Earth Strategy

USA Rare Earth

USA Rare Earth yttrium metal production has reached a commercial milestone after the company completed its first pour through wholly owned subsidiary Less Common Metals. The yttrium metal was produced at LCM’s Cheshire site in the UK with purity of 99-99.5%.

The company did not disclose production volume. However, the first commercial pour is strategically important because it moves USA Rare Earth further downstream from rare earth resource development into metal-making capability.

USA Rare Earth yttrium metal output supports the company’s broader plan to serve aerospace, defense and advanced manufacturing customers. These sectors need reliable rare earth metals, alloys and magnet-related materials from supply chains outside China-dominated processing routes.

The milestone follows USA Rare Earth’s acquisition of Less Common Metals in September 2025 for $125mn. It also comes shortly after the company took control of the Round Top heavy rare earth project in Texas, where commercial production is scheduled to begin in 2028.

Less Common Metals Adds Rare Earth Metal-Making Capacity

Less Common Metals gives USA Rare Earth an established metal-making platform before Round Top enters production. This is important because rare earth supply security depends on more than mining and oxide production.

Rare earth oxides must be converted into metals and alloys before they can support magnets, aerospace materials, defense systems and other advanced industrial applications. Metal conversion remains one of the most important bottlenecks in western rare earth supply chains.

LCM has 1,500 t/yr of metal-making capacity. The company also plans to add 26,000 t/yr of strip casting capacity in the UK, US and France by 2030.

That planned expansion could give USA Rare Earth a stronger position in downstream magnet and alloy supply. Strip casting is especially relevant for producing rare earth alloy feedstock used in permanent magnet manufacturing.

Yttrium has important applications in aerospace, defense, ceramics, phosphors, electronics, superalloys and advanced materials. While it does not receive the same attention as neodymium or dysprosium, yttrium remains strategically relevant because it supports high-performance material systems.

USA Rare Earth yttrium metal production therefore shows that the company is targeting a broader rare earth platform. It is not only focused on magnet rare earths, but also on heavy rare earth and specialty material supply chains.

Round Top Could Link Extraction, Oxides and Metals

The Round Top heavy rare earth project is central to USA Rare Earth’s long-term strategy. The company took over the Texas project in March, with commercial production planned for 2028.

Round Top is expected to support future yttrium extraction and broader heavy rare earth output. When combined with oxide processing and LCM’s metal-making capability, the project could create a more integrated rare earth supply chain.

This integration matters for US industrial policy. Western governments are trying to reduce dependence on China not only for rare earth mining, but also for separation, metal conversion, alloying and magnet production.

USA Rare Earth’s model addresses several of those links. Round Top provides the upstream resource base, oxide processing supports chemical conversion, and LCM adds rare earth metal production expertise.

The first yttrium metal pour does not yet prove full-scale supply. But it demonstrates that USA Rare Earth now has a working downstream route while it prepares Round Top for commercial production.

For aerospace and defense buyers, this could be valuable. Qualification cycles are long, and customers often need proven process capability before committing to strategic materials supply.

The next challenge will be scale. USA Rare Earth must align Round Top development, oxide processing, LCM capacity and customer qualification into a reliable commercial system.

The Metalnomist Commentary

USA Rare Earth’s first yttrium metal pour shows that rare earth competition is moving beyond mining projects. The real strategic value will come from linking heavy rare earth resources with oxide processing, metal conversion and alloy capacity for defense and advanced manufacturing.

ReElement South African Antimony Contract Extension Strengthens Defense Supply Chain

ReElement

ReElement South African antimony contract received a significant extension as American Resources and its subsidiary ReElement Technologies expanded their existing five-year antimony agreement to ten years with an undisclosed South African mineral supplier. The ReElement South African antimony contract extension positions the US company to process 500 metric tonnes monthly of stibnite ore initially, with expected revenues of at least $29 million annually from contracted volumes, addressing critical supply chain vulnerabilities following China's antimony export restrictions.

Strategic Timing Capitalizes on Chinese Export Restrictions

ReElement South African antimony contract expansion comes at a critical juncture following China's December 2024 ban on antimony exports to the United States, alongside germanium and gallium restrictions. The partnership initially targets 1,000 metric tonnes per month of antimony-bearing ore with potential for significant volume expansion based on market demand and offtake agreements. ReElement confirmed the ore quality exceeds 50% antimony concentration, indicating high-grade material suitable for defense and commercial applications.

Meanwhile, ReElement demonstrated advanced refining capabilities achieving greater than 99.7% pure antimony(III) sulfide from antimony ore at its central Indiana facilities. The company will process stibnite ore into ultra-pure antimony(III) sulfide or antimony(III) oxide using proprietary refining technology. These compounds serve critical applications in ammunition production, missile manufacturing, flame retardants, batteries, and solar panels across defense and commercial sectors.

Market Fundamentals Support Long-Term Growth Strategy

However, the global antimony(III) oxide market provides substantial growth opportunities with 2023 valuations reaching approximately $852 million. Market analysts project compound annual growth rates of 4.9% through 2034, potentially reaching $1.43 billion total market value. Antimony trisulfide applications in military ammunition and antimony trioxide usage in flame retardants drive sustained demand across defense and commercial markets.

Therefore, the ten-year agreement with automatic renewal provisions supports long-term supply agreements while generating stable revenue streams for ReElement's operations. Initial tolling revenues from the first phase are projected to exceed $29 million annually, with substantial growth potential aligned with rising domestic demand for critical minerals. The extended contract duration delivers enhanced value for all stakeholders including commercial and defense customers requiring secure antimony supplies.

Domestic Processing Capabilities Address National Security Priorities

Furthermore, ReElement's antimony refining expansion aligns with broader US critical minerals supply chain security initiatives. The company operates as part of American Resources Corporation's integrated approach to critical mineral processing, focusing on rare earth elements, lithium, and now antimony refining capabilities. ReElement's Marion, Indiana facility provides the foundation for scaling antimony operations while evaluating additional domestic and international processing sites.

As a result, the partnership addresses urgent national security requirements for domestically produced antimony compounds essential to defense applications. Mark Jensen, CEO of American Resources and ReElement, emphasized the strategic importance: "China's recent ban on exports of antimony, germanium and gallium accelerated this opportunity, allowing us to showcase the versatility, scalability and flexibility of our technology on a global scale - filling the supply gap now present in the United States and other allied nations."

The Metalnomist Commentary

ReElement's antimony contract extension exemplifies how US critical minerals companies capitalize on Chinese export restrictions to establish alternative supply chains, particularly important given antimony's essential role in defense applications where supply security outweighs cost considerations. The partnership's focus on high-grade South African ore combined with domestic processing capabilities creates a vertically integrated approach that addresses both economic and national security objectives in the evolving critical minerals landscape.

US Gallium Recovery Projects Target Domestic Supply Chain for Defense and Semiconductors

DOE(The US Department of Energy)

US gallium recovery projects will receive $5.4mn in funding from the Department of Energy as Washington tries to rebuild domestic supply for a metal critical to defense systems, semiconductors and advanced electronics. The funding will support five US-based projects under the Technology for Recovery and Advanced Critical-material Extraction – Gallium initiative.

The TRACE-Ga initiative is designed to prototype technologies that can recover gallium from US metal-processing feedstocks. This is important because the US is fully import-reliant for gallium and has not produced the metal domestically since 1987.

US gallium recovery projects are gaining urgency because gallium is essential for compound semiconductor materials, including gallium nitride. These materials support power electronics, radio-frequency devices, radar systems, satellite communications, fast chargers, LEDs and other high-performance technologies.

The funding is modest in scale, but strategically important. It signals that the US is no longer focusing only on mining new critical minerals. It is also trying to recover strategic metals from industrial by-products, waste streams and existing processing networks.

TRACE-Ga Funding Targets Recovery From Existing Feedstocks

The DOE award will support five companies working on gallium recovery technologies. Participants include PHNX Materials, Atlantic Alumina Company, Found Energy, Kunin Technologies and Indium Corporation.

The selection of companies shows how broad the recovery opportunity could become. Gallium is not usually mined as a primary product. It is commonly recovered as a by-product from other industrial processes, especially alumina and zinc-related supply chains.

This makes gallium recovery different from conventional mining. The key challenge is not only finding deposits, but identifying feedstocks where gallium exists in recoverable concentrations and developing technologies that can extract it economically.

Industrial waste refiner PHNX Materials could support recovery from complex waste streams. Atlantic Alumina Company brings relevance to alumina-linked feedstock. Found Energy adds an aluminum-related industrial angle, while Kunin Technologies focuses on mineral by-product recovery. Indium Corporation brings downstream metals refining and manufacturing expertise.

The TRACE-Ga initiative therefore targets the middle of the supply chain. It seeks to bridge the gap between laboratory recovery methods and scalable domestic production.

That gap matters because gallium supply is highly concentrated. China dominates primary gallium production and has used export controls to increase pressure on global buyers. For US defense and semiconductor supply chains, reliance on foreign gallium has become a clear strategic risk.

Domestic recovery could help reduce that exposure. Even if early projects produce limited volumes, they can prove process routes, identify feedstock partners and create the technical base for larger recovery systems.

The use of US metal-processing feedstocks also fits a wider circular materials strategy. Instead of waiting for new mines, the US can extract critical materials from industrial streams already moving through domestic facilities.

This could make recovery faster than new primary production. However, it still requires technical success, feedstock security, refining capability and customer qualification.

Gallium Nitride Demand Raises Strategic Pressure

Gallium’s strategic value has increased because of its role in gallium nitride and other compound semiconductor materials. Gallium nitride is widely used where high power, high frequency, efficiency and heat performance matter.

These applications are highly relevant to defense and advanced electronics. Radar, communications systems, satellite technologies, power conversion equipment and semiconductor devices all rely on materials where gallium can be difficult to substitute.

The DOE’s TRACE-Ga funding also sits alongside a larger notice of funding opportunity of up to $69mn. That programme targets technologies and processes that advance domestic production and refining of critical materials, including gallium and gallium nitride for semiconductor applications.

This shows that Washington is building a layered funding strategy. TRACE-Ga supports recovery prototypes, while broader DOE programmes aim to scale refining, alloying and advanced material production.

For the semiconductor industry, domestic gallium supply is not only a raw material issue. It is connected to wafer production, epitaxy, device manufacturing, packaging and defense procurement. A shortage or export disruption at the gallium stage can move through the entire compound semiconductor chain.

This is why gallium recovery matters even if volumes are small at first. Strategic materials often have low tonnage but high consequence. A reliable domestic supply stream can reduce procurement risk for critical systems.

The challenge will be commercialisation. Recovery from waste and by-products can be technically complex because gallium concentrations may be low and feedstock chemistry can vary. Companies must prove that their processes can recover gallium consistently, meet purity requirements and operate at competitive cost.

The US also needs downstream refining capacity. Recovering gallium-bearing material is not enough if the material cannot be refined into forms suitable for semiconductor and defense applications.

The DOE funding is therefore best understood as an early-stage industrial rebuilding tool. It does not immediately solve US gallium dependence, but it helps create the technologies and partnerships needed to rebuild supply.

The Metalnomist Commentary

US gallium recovery projects show that critical mineral security increasingly depends on recovering by-products from existing industrial systems. The strategic test will be whether TRACE-Ga can move beyond prototypes and create reliable domestic feedstock for gallium nitride, defense electronics and semiconductor manufacturing.

Enovix Targets Defense Industry Growth Amid Rising Demand for Secure Battery Supply Chains

Enovix

US-Based Battery Maker Leverages Allied Supply Chain Compliance for Competitive Edge

Drone and Defense Sector Inquiries Rise Post-Election

Enovix, a US-based battery manufacturer, is actively pursuing growth in the defense industry as it seeks to capitalize on its robust supply chain and technological strengths. The company reported a $222 million loss in 2024, widening from the $214 million loss in 2023, but sees clear momentum in new market opportunities.

Defense Sector Interest Accelerates Revenue Shift

A significant portion of Enovix's 2024 revenue now comes from conventional graphite battery products supplied to the defense sector. According to CEO Raj Talluri, the firm is prioritizing segments with acute battery constraints or supply chain requirements that play to Enovix’s strengths. Although Enovix remains committed to its core markets in smartphones, wearables, and laptops, the company is adapting to shifting demand.

Following the US elections in November, Enovix observed a marked increase in interest from drone manufacturers and defense suppliers searching for battery solutions that meet allied-country supply chain requirements. These requirements have become critical amid global security concerns and evolving trade policies.

Global Production Footprint Shields Against Trade Headwinds

Enovix manufactures batteries in South Korea and Malaysia, with research and development based in India. Talluri noted that both manufacturing locations are highly favorable for US-bound shipments, minimizing exposure to international trade friction. This diversified production base provides Enovix with stability and ensures compliance with allied procurement standards—a crucial advantage for defense-related contracts.

The company’s evolving strategy highlights a broader shift as defense customers demand not just advanced battery technology, but also secure, traceable supply chains. Enovix’s positioning in this arena could be key to offsetting continued financial losses and unlocking future growth.

US scandium oxide national stockpile move signals rising critical mineral urgency

US Defense Logistics Agency

The US scandium oxide national stockpile decision marks a major shift in Washington’s critical mineral strategy. The Defense Logistics Agency (DLA) has added scandium oxide to the National Defense Stockpile and is now seeking multi-year supply contracts. This move embeds the US scandium oxide national stockpile firmly within defense planning for semiconductors, electronics and advanced alloys.

Rio Tinto anchors US scandium oxide national stockpile supply

Rio Tinto currently stands as the only North American supplier able to meet the US scandium oxide national stockpile requirements. The company produces high-purity scandium oxide from titanium dioxide waste streams at its RTIT Quebec Operations in Sorel-Tracy, Canada. As a result, the DLA’s request for information found Rio Tinto alone could commit scalable scandium oxide supply.

The agency issued a May RFI on scandium metal and received responses from four companies. However, only Rio Tinto confirmed both capability and availability to supply scandium oxide into the National Defense Stockpile. This underscores how fragile current supply chains are for a material vital to next-generation electronics and aerospace alloys.

Scandium joins wider US critical minerals stockpile push

The scandium oxide tender sits within a broader push to harden US critical mineral supply chains. In early September, the DLA issued tenders and RFIs covering cobalt, bismuth, high-purity aluminum, scandium flake, niobium and ferro-niobium. Together, these moves align the US scandium oxide national stockpile effort with a multi-metal resilience agenda.

Rio Tinto first produced commercial-scale high-purity scandium oxide at Sorel-Tracy in 2022. That milestone made it North America’s only scandium oxide producer and a natural anchor for DNS procurement. Going forward, the DLA’s “indefinite quantity” contracts over five years could help underwrite new capacity, but they also highlight concentrated supplier risk.

The Metalnomist Commentary

Bringing scandium oxide formally into the US National Defense Stockpile confirms its elevation from niche alloying element to strategic asset. The reliance on a single qualified North American producer underscores both progress and vulnerability in the current supply chain. Expect US policymakers to encourage additional scandium by-product and standalone projects if demand from defense and semiconductors continues to rise.

Elmet and Taniobis Partner to Strengthen North American Niobium and Tantalum Alloy Supply

Elmet Niobium

Strategic Alliance to Bolster Aerospace and Defense Supply Chains

Elmet Technologies and Taniobis have entered a long-term partnership to enhance North American supply lines of niobium- and tantalum-based alloys essential to aerospace and defense industries. The collaboration will initially focus on producing and marketing C-103 and FS-85 alloys, primarily in powder form, with potential expansion into Taniobis’ AMtrinsic product line.

The deal provides US-based Elmet with an opportunity to broaden its product portfolio beyond molybdenum and tungsten, leveraging its manufacturing capabilities, including an extrusion press in Coldwater, Michigan. Germany-based Taniobis gains access to Elmet’s North American distribution network and technical expertise, ensuring faster delivery and greater production flexibility for regional customers.

Alloy Applications and Market Potential

C-103, composed of 89% niobium, 10% hafnium, and 1% titanium, is highly valued for maintaining strength at extreme temperatures. It is widely used in hypersonic missile components, rocket nozzles, and jet engine afterburners. FS-85, consisting of 61% niobium, 28% tantalum, 10% tungsten, and 1% zirconium, offers similar mechanical performance at a lower cost by omitting hafnium.

However, FS-85 adoption faces hurdles due to its heavier weight and aerospace customers’ preference for proven materials. Elmet highlights FS-85’s higher ultimate tensile strength compared to C-103, positioning it as a potential alternative in cost-sensitive applications.

Outlook for Advanced Alloy Supply Security

The partnership underscores the importance of diversifying alloy supply sources in North America amid rising geopolitical pressures on critical minerals. Niobium and tantalum are both considered strategic materials due to their scarcity, high performance, and reliance on limited global production sources.

With aerospace and defense demand expected to rise, the Elmet–Taniobis alliance could play a pivotal role in mitigating supply chain risks and advancing domestic manufacturing capabilities for high-performance alloys.

The Metalnomist Commentary

This partnership aligns with broader efforts to secure critical mineral supply chains for strategic industries. If FS-85 gains traction, it could reshape alloy procurement strategies in aerospace and defense, offering a cost-effective alternative to established high-performance materials.