Astro Shapes Expands Ohio Operations with Star Extruded Shapes Acquisition

Astro Shapes

Astro Shapes aluminum acquisition boosts capacity and fabrication capabilities in Ohio

Astro Shapes has completed a strategic aluminum acquisition by purchasing Star Extruded Shapes, significantly expanding its manufacturing base in Ohio. The deal includes both Star’s extrusion operations and its fabrication arm, Star Fab, according to a company statement on 30 April. Although financial terms were not disclosed, the acquisition positions Astro for enhanced regional dominance in 6000 series aluminum alloy production.

Star Extruded Shapes adds new capacity and machinery to Astro’s operations

Star operates four extrusion presses at its 350,000ft² Canfield facility, producing 6000 series aluminum alloys with 2–9 inch diameters. In addition, Star Fab’s 100,000ft² site offers CNC machining, deburring, welding, and punching, supported by 13 CNC machines and finishing tools. This makes Star an ideal complement to Astro’s existing Struthers-based operations, which feature six presses and similar value-added services.

Aluminum market players consolidate to meet growing downstream demand

Astro Shapes already manufactures aluminum extrusions ranging from 6–8 inches in diameter. With the acquisition, Astro can now deliver a broader diameter range and advanced fabrication capabilities. As a result, the company is better positioned to serve growing demand in construction, transportation, and industrial applications. The Astro Shapes aluminum acquisition reflects ongoing consolidation in the U.S. extrusion market to enhance capacity and technical offerings.

The Metalnomist Commentary

The Astro Shapes aluminum acquisition highlights how mid-sized players are consolidating capabilities to capture downstream market share. As value-added aluminum applications grow in sectors like EVs and infrastructure, regional manufacturers like Astro gain a competitive edge through vertical integration and expanded press ranges.