Rusal Begins Commercial Production of Low-Carbon Foundry Alloys

Rusal

Post-Consumer Scrap Boosts Low-Carbon Aluminium Output

Russian aluminium producer Rusal has commenced commercial production of low-carbon foundry alloys at its Irkutsk aluminium smelter. The new production line integrates post-consumer scrap into Rusal’s Allow brand, which is manufactured using renewable hydropower. This move strengthens the company’s position in the growing low-carbon aluminium market.

Rusal began trial production in early 2023 with scrap accounting for around 20% of feedstock. The proportion has now increased to approximately 40% for commercial output. According to the company, the process involves adding consumer scrap to molten low-carbon aluminium, ensuring both emissions reduction and efficient resource use.

Targeting the Automotive Industry’s Sustainability Demands

The adoption of low-carbon foundry alloys is driven by rising demand from industries prioritizing sustainability, particularly automotive manufacturing. Rusal aims to supply customers seeking environmentally responsible aluminium units for casting components. By combining recycled materials with hydropower-based aluminium production, the company aligns with global carbon reduction goals and offers a competitive advantage in markets with strict sustainability standards.

The Metalnomist Commentary

Rusal’s integration of post-consumer scrap into low-carbon aluminium reflects a critical industry trend toward circular production models. The ability to meet both environmental targets and performance standards will be key in capturing market share in sectors like automotive, where sustainability is becoming a procurement requirement. This approach also demonstrates how aluminium producers can reduce emissions without compromising product quality.