Ucore Rare Earth Supply Partnership Expands With Sumitomo

Ucore Rare Earth

Ucore rare earth supply strategy is gaining a major commercial partner after Ucore Rare Metals formed a strategic collaboration with Sumitomo Corporation of Americas. The agreement will support feedstock procurement, separated rare earth sales and market access in Japan.

Ucore rare earth supply development will center on the planned Louisiana Strategic Metals Complex, where the company intends to process rare earth feedstock into separated products. Sumitomo will help secure suitable raw materials and develop offtake channels.

Ucore rare earth supply plans are particularly focused on selected middle and heavy rare earth elements used in high-performance permanent magnets and advanced materials. These elements remain among the most strategically constrained parts of the global rare earth supply chain.

The partnership also strengthens links between North American processing and Japanese industrial demand while preserving material for additional processing in the US and allied markets.

Sumitomo Adds Feedstock and Japanese Market Access

Sumitomo will act as a distribution partner for designated separated rare earth products sold into selected Japanese customer segments and other industrial applications.

This gives Ucore access to an established trading network with experience across rare earth procurement, distribution and downstream customer relationships.

The collaboration is significant because building separation capacity alone does not guarantee commercial success. Rare earth refiners need reliable feedstock on the upstream side and qualified buyers for separated oxides on the downstream side.

Sumitomo already has experience building such supply chains. The company became the exclusive distributor of neodymium-praseodymium oxide produced by MP Materials in 2023.

It also established Summit Atom Rare Earth Company in Kazakhstan to produce rare earth materials containing dysprosium and neodymium.

That platform now connects African feedstock, Kazakh processing and Japanese technology through relationships with Lindian Resources and Shin-Etsu Chemical.

For Ucore, Sumitomo therefore brings more than distribution capability. It brings an existing international network spanning mining, separation and magnet-related markets.

Heavy Rare Earths Strengthen Allied Supply Chain Strategy

The partnership's focus on middle and heavy rare earths is strategically important because these materials remain highly concentrated in Chinese supply chains.

Dysprosium and other heavy rare earths are critical for permanent magnets that must maintain performance at elevated temperatures. They are widely used in electric vehicles, defence systems, aerospace and advanced industrial equipment.

Ucore's Louisiana facility is intended to provide an alternative separation route for these materials in North America.

Securing feedstock from multiple jurisdictions will be essential. A processing facility without diversified raw material supply can simply replace one dependency with another.

The Sumitomo partnership addresses that risk by combining sourcing, processing and offtake development across allied markets.

It also reflects a broader shift in rare earth strategy. Governments and companies are increasingly building interconnected supply chains across the US, Japan, Australia, Africa and Central Asia rather than relying on individual national projects.

If Ucore successfully commissions the Louisiana complex, Sumitomo's commercial network could help accelerate customer qualification and reduce market-entry risk.

The Metalnomist Commentary

Rare earth security increasingly depends on linking mines, separation plants and customers across multiple allied countries. Ucore's partnership with Sumitomo is strategically valuable because it addresses both sides of the processing bottleneck: feedstock supply and downstream market access.

Stardust Power Secures 10-Year Lithium Supply Deal with Sumitomo

Stardust Power

Sumitomo's US Subsidiary Signs Agreement for Up to 25,000 Metric Tonnes of Lithium Carbonate Annually

In a significant move for the lithium supply chain, Sumitomo's US subsidiary has entered a 10-year nonbinding agreement with Stardust Power, a prominent lithium producer. The deal will see Sumitomo secure up to 25,000 metric tonnes per year (mt/yr) of lithium carbonate, a vital component for battery production, with an initial volume of 20,000 mt/yr.

Details of the Agreement and Supply Terms

Under the terms of the agreement, Sumitomo will initially receive 20,000 tonnes of lithium carbonate annually from Stardust's first production line. The volume could rise to 25,000 tonnes per year, depending on production capacity. Stardust began construction of its refinery in Muskogee, Oklahoma, in January, signaling that the first phase of production is underway.

The contract will come into effect once Stardust’s production meets the necessary qualifications for sale to Sumitomo's customers. Sumitomo also holds the option to extend the agreement for an additional five years, contingent on mutual agreement between the two companies.

Pricing and Future Prospects for Lithium Supply

The pricing for the lithium carbonate will be based on spot market rates, as reported by price agencies, with potential adjustments to meet specific customer requirements. Additionally, before producing battery-grade lithium, Stardust will supply technical-grade lithium in annual volumes or up to Stardust's production capabilities, ensuring a steady flow of material during the transition period.

This deal not only strengthens the supply chain for lithium, crucial in electric vehicle and energy storage applications, but also positions both companies for future success in the growing global market for lithium-based products.

Sumitomo Metal Mining to Build Japan’s First Nickel Matte Plant

Sumitomo Metal Mining

Sumitomo Metal Mining (SMM), Japan’s leading metals producer, has announced plans to construct a 24,000 t/yr nickel matte plant in Miyazaki prefecture. The facility, to be built at SMM’s subsidiary Hyuga Smelting, marks a significant step in Japan's efforts to secure a domestic supply of critical battery materials. Construction is set to begin in 2025, with commercial operations expected between April 2027 and March 2028.

Nickel Matte: A Critical Link in Battery Material Supply

Nickel matte, a key intermediate product derived from ferronickel, is crucial for producing electrolytic nickel and battery-grade nickel sulphate, both essential for the growing lithium-ion battery sector.

Until now, SMM has relied on imports from its overseas subsidiaries for nickel matte. The new facility will enable the company to source this material domestically from Hyuga Smelting, reducing supply chain risks and enhancing Japan's resource independence.

The project has also garnered strong government support. On December 13, the Ministry of Economy, Trade and Industry (Meti) certified the initiative under its strategic plan to ensure a stable supply of critical metals for battery production. Meti will subsidize the project with ¥13.2 billion ($85 million), covering nearly half of SMM’s total investment of ¥28 billion.

SMM’s Vision for Nickel Production

The nickel matte plant aligns with SMM’s broader strategy to boost its production capacity for nickel products, including electrolytic nickel and nickel sulphate. The company aims to achieve a total annual output of 150,000 t of nickel products by 2030, further solidifying its role in the global battery materials supply chain.

Strategic Implications

As global demand for electric vehicles (EVs) surges, securing domestic production of key battery materials has become critical for nations worldwide. By building its first nickel matte facility, SMM is positioning Japan as a competitive player in the high-stakes race for battery-grade metals. This move also underscores the increasing importance of nickel in achieving sustainable energy goals and advancing EV technology.

Jogmec FPX nickel exploration in Canada targets low-carbon battery metals

Nickel

Japan’s Jogmec FPX nickel exploration in Canada signals a deeper strategic push into secure battery metal supply. The partners are testing awaruite nickel resources in Newfoundland and Labrador to support long-term decarbonisation. As a result, Jogmec FPX nickel exploration in Canada sits at the intersection of energy security, EV growth and critical mineral policy in both countries.

Strategic drivers behind Jogmec FPX nickel exploration in Canada

The first phase of Jogmec FPX nickel exploration in Canada focuses on the Advocate area in northwest Newfoundland and Labrador. Jogmec will pay C$1.64mn over three years for an option to acquire a 48pc stake from Shoreline Exploration. However, the exploration timeline and ultimate nickel yield remain uncertain, underlining the early-stage nature of the project.

Japan’s government has placed storage batteries on its list of 11 vital materials since late 2022. Therefore Jogmec is mandated to lock in battery metal supply, including nickel, to underpin its 2050 decarbonisation targets. Canada has emerged as Japan’s preferred partner for these efforts, combining resource depth, ESG credibility and strong policy backing for critical minerals.

Meanwhile, Jogmec and FPX are already familiar collaborators in awaruite nickel. They previously explored the 28km² Klow area in British Columbia, building geological knowledge and technical confidence. This continuity reduces project risk and strengthens the case for scaling Jogmec FPX nickel exploration in Canada into a long-term supply platform.

Awaruite nickel, FPX portfolio and supply chain implications

Awaruite nickel, hosted in ultramafic rocks, offers potential processing and ESG advantages compared with some sulphide and laterite routes. If exploration succeeds, Jogmec FPX nickel exploration in Canada could deliver large-scale, low-impurity feedstock for battery precursors. However, investors will still demand clarity on recovery rates, capex intensity and permitting pathways before committing major capital.

FPX Nickel sits at the centre of this emerging supply chain. Its 59,000 t/yr Baptiste Nickel Project in British Columbia already attracted a strategic stake from Japan’s Sumitomo Metal Mining. As a result, Japan’s industrial ecosystem could gain multi-asset access to Canadian nickel via Jogmec, Sumitomo and FPX, spanning both Baptiste and Advocate.

For Canada, this partnership reinforces its positioning as a reliable supplier of low-carbon critical minerals to advanced economies. For Japan, diversified awaruite supply helps reduce exposure to high-risk jurisdictions and volatile spot markets. Over time, successful Jogmec FPX nickel exploration in Canada could anchor new midstream investments in refining and active materials aligned with EV and storage demand.

The Metalnomist Commentary

Jogmec’s move with FPX shows how state-backed agencies are now competing directly for future battery nickel. If the Advocate and Baptiste projects advance on schedule, Canada could become one of Japan’s most strategic nickel partners outside traditional sulphide hubs. The key question now is whether policy support and project economics will align fast enough to meet the next wave of EV demand.

Australia–Japan critical minerals partnership targets secure supply chains

Critical Minerals

Australia–Japan critical minerals partnership moves to the forefront of bilateral ties. Australia–Japan critical minerals partnership builds on decades of energy cooperation. Australia–Japan critical minerals partnership seeks resilient, non-China supply for strategic industries.

From energy security to economic security

Australia and Japan will deepen cooperation on critical minerals. The focus shifts from LNG and coal to strategic metals. Penny Wong flagged economic security as the next stage of ties. Japan depends on stable inputs for EVs, magnets, and semiconductors. Australia offers scale, rule-of-law, and proximity to Asian markets.

Deals signal scope across rare earths and nickel

Existing projects anchor momentum for the Australia–Japan critical minerals partnership. Sojitz and Jogmec signed an A$200mn Lynas offtake in 2023. They agreed to buy 65% of Lynas’ heavy rare earth output. Sumitomo Metal Mining and Mitsubishi joined Ardea’s Kalgoorlie nickel project. The study outlines potential to reach 4mn t/yr of nickel. These deals pair Japanese capital with Australian resources and processing.

Strategic rationale and next steps

The partnership seeks resilient, transparent supply chains. It aligns with allied de-risking and industry policy goals. Therefore, both sides will likely back midstream processing in Australia. Meanwhile, long-term offtakes can underwrite project finance. Standardization and ESG traceability will strengthen market access. Early wins could include magnet-grade REO and battery-grade nickel.

The Metalnomist Commentary

Tokyo and Canberra are upgrading a proven model: Japanese investment plus Australian ore becomes strategic metals. The hinge now is midstream capacity and bankable offtakes; refining in Australia will test costs but de-risk geopolitics.

Sakura Ferroalloys FeMn expansion accelerates sinter plant and converter investment in Malaysia

Sakura Ferroalloys

The Sakura Ferroalloys FeMn expansion marks a major upgrade of its Sarawak ferro-manganese operations. The company has opened a new sinter plant and started building a converter for refined FeMn products. As a result, the Sakura Ferroalloys FeMn expansion will improve raw material efficiency and diversify carbon grades for global steel customers.

The Sakura Ferroalloys FeMn expansion also reflects a strategic shift in ownership and technology. Assore now holds 54.36pc of Sakura Ferroalloys after acquiring Assmang’s stake in June. Meanwhile, ore from Assmang continues to feed the plant, while Sumitomo and JFE help secure international sales channels. Therefore, the Sakura Ferroalloys FeMn expansion combines South African ore, Japanese trading muscle and Asian steel demand.

New sinter plant boosts furnace stability and ore utilisation

The new sinter plant is central to Sakura’s plan to lift efficiency and stability. The 141mn ringgit facility, completed after 22 months, prepares more consistent feed for smelting. This consistency should improve furnace performance, energy efficiency and metallurgical recovery rates.

By sintering ore fines and optimising feed size, Sakura can use a broader range of manganese raw materials. This flexibility matters as ore quality varies across mines and market cycles. As a result, the sinter plant supports more stable high-carbon FeMn output from Sakura’s existing 250,000 t/yr capacity.

The project also underpins environmental and cost performance. Better furnace stability usually reduces specific energy consumption and slag generation. Therefore, the sinter plant strengthens Sakura’s competitiveness against other Asian and global FeMn suppliers. It helps secure long-term contracts with steel mills that demand reliable quality and delivery.

Project Salamander moves Sakura into refined ferro-manganese

Project Salamander is the second pillar of the Sakura Ferroalloys FeMn expansion. The 346.5mn ringgit converter project will produce medium-carbon and low-carbon ferro-manganese. These refined grades are essential for high-quality steel, including automotive, structural and special steels.

Construction is planned over 21 months, with hot commissioning targeted for April 2027. Full production ramp-up is expected by mid-2027, adding 70,000 t/yr of refined FeMn capacity. Meanwhile, high-carbon FeMn output will continue to serve bulk steel applications worldwide. This product diversification reflects evolving customer demand for tighter alloy specifications and cleaner steels.

JFE Mineral & Alloy’s acquisition of a 7.5pc stake in Sakura in July was a key enabler. The deal gives Sakura access to JFE’s refining technology and process expertise. Therefore, the Sakura Ferroalloys FeMn expansion is not only about hardware, but also about advanced know-how transfer. Over time, this should lift product quality, yield and margins across Sakura’s FeMn portfolio.

The Metalnomist Commentary

Sakura’s combined sinter and converter investments show how ferro-alloy producers move up the value chain under margin pressure. By pairing ore-flexible sintering with refined FeMn capability and Japanese technology, Sakura positions Sarawak as a regional ferro-manganese hub. Market participants should watch contract terms and utilisation after 2027, as these will signal how quickly higher-value FeMn displaces basic grades in Asian steelmaking.

North America lithium supply deal anchors Stardust Power–Prairie Lithium partnership

Stardust Power

A new North America lithium supply deal links Stardust Power and Prairie Lithium from 2027. The agreement secures lithium chloride feedstock from Saskatchewan for Stardust Power’s planned refinery in Oklahoma. As a result, the North America lithium supply deal strengthens regional battery material security for EV and energy storage markets.

Structuring a long-term North America lithium supply deal

The North America lithium supply deal commits Prairie Lithium to deliver 6,000 t/yr of lithium carbonate equivalent. Prairie will supply lithium chloride produced from brines in Saskatchewan’s Duperow Formation using direct lithium extraction technology. Meanwhile, initial deliveries will begin in 2027 under a six-year non-binding contract, with options for two extensions.

Stardust Power is building its Muskogee, Oklahoma refinery with a Phase 1 capacity of 25,000 t/yr. Therefore, the North America lithium supply deal will cover only part of its nameplate output, leaving room for additional offtakes. Early lithium chloride shipments can be stored on-site, supporting commissioning and ramp-up flexibility.

Building a regional lithium value chain in North America

The North America lithium supply deal fits Saskatchewan’s push to monetise subsurface brine resources. Prairie controls mineral rights over more than 345,000 acres, providing scale for future expansions. At the same time, direct lithium extraction could lower environmental footprints versus traditional hard-rock mining.

Downstream, Stardust Power is locking in long-term customer visibility through a non-binding 10-year supply agreement with Sumitomo. This dual strategy, combining upstream Prairie volumes and downstream Japanese demand, reduces project risk. As a result, the North America lithium supply deal becomes a central pillar in a cross-border value chain spanning Canada, the US and Asia.

The Metalnomist Commentary

This North America lithium supply deal underscores how brine projects and midstream refineries are reshaping regional battery raw material flows. For metal and chemical producers, the combination of secure feedstock and long-dated offtake highlights where capital will concentrate along the EV value chain.

Phoenix Tailings Raises $76M to Launch First US Standalone Rare Earth Metals Plant

Phoenix Tailings

Phoenix Tailings rare earth plant to meet US defense demand

US-based startup Phoenix Tailings has raised $76 million in Series B funding to build a rare earth metals plant in New Hampshire. The Exeter facility will be the first standalone US rare earth refinery capable of producing finished metals directly from diverse feedstocks. Once fully operational, the site will have a 500t/yr production capacity—matching the entire annual demand of the US defense sector.

Exeter facility to refine key rare earth elements for magnet manufacturers

Initial output from the Phoenix Tailings rare earth plant will start this summer at 200t/yr, ramping up to 500t/yr in time. The facility will produce neodymium-praseodymium, ferro-dysprosium, dysprosium, and terbium—all essential for permanent magnets used in defense, electric vehicles, and medical devices. It will process feedstocks from mines, coal ash, recycling streams, and other industrial byproducts, offering flexible sourcing.

Global investors back strategic US supply chain expansion

The oversubscribed $76 million Series B round was led by Envisioning Partners of Korea and included Escape Velocity, Builders Vision, Yamaha Motor Ventures, M Power, and Sumitomo’s Presidio Ventures. This strong international investor support highlights the growing urgency to establish domestic rare earth supply chains. Phoenix Tailings already runs a 40t/yr commercial facility and sources concentrates from allied nations.

The Metalnomist Commentary

The Phoenix Tailings rare earth plant represents a major step in reshoring critical mineral processing to the US. Its feedstock flexibility and defense-aligned production profile could reduce dependence on China’s REE dominance. This deal also shows that global capital is actively fueling secure and resilient rare earth value chains.

Queensland vanadium electrolyte plant investment backs Australia’s flow battery ambitions

Queensland Vanadium Plant

Queensland vanadium electrolyte plant investment signals a stronger push into long duration energy storage in Australia. The state government has committed A$10mn to Vecco’s Julia Creek mine and Townsville vanadium electrolyte plant. As a result, the Queensland vanadium electrolyte plant investment aims to anchor a domestic supply chain from ore to vanadium redox flow batteries.

Queensland vanadium electrolyte plant investment will support Australia’s first commercial scale electrolyte facility in Townsville. Vecco plans to build a 300 MWh per year plant starting in 2026, with operations targeted for 2028. This will scale up from its existing 35 MWh per year Townsville unit, which already produces vanadium electrolyte. Therefore, Vecco can leverage operational experience as it ramps to larger industrial volumes.

Julia Creek mine links vanadium ore to battery electrolyte

The Julia Creek mine forms the resource backbone of the Queensland vanadium electrolyte plant investment. Vecco plans to open the 8,700 t per year vanadium pentoxide operation in 2027. The mine will supply feedstock directly to the larger Townsville electrolyte plant, closing the loop between mining and chemicals.

This integrated structure reduces reliance on imported vanadium intermediates and marketing risk. Meanwhile, it supports Australia’s broader critical minerals strategy focused on value added processing, not just ore exports. Over the life of the project, Vecco aims to position Julia Creek as a stable source for flow battery grade vanadium.

Queensland vanadium electrolyte plant investment also fits into a wider end to end supply chain vision. Vecco, Sumitomo Electric and Idemitsu Australia signed a 2024 agreement to develop and sell vanadium redox flow batteries. Therefore, vanadium units from Julia Creek could ultimately flow into installed energy storage systems across Australia.

Building a regional hub for vanadium redox flow batteries

Queensland is using the Queensland vanadium electrolyte plant investment to establish Townsville as a vanadium processing hub. Since 2021, the state has been developing a shared use vanadium processing facility to support smaller miners. This shared infrastructure should lower entry barriers and encourage more junior projects to progress.

At the same time, the Townsville electrolyte plant will target utility and industrial scale storage markets. Vanadium redox flow batteries offer long cycle life and deep discharge, which suit grid firming and renewable integration. However, they require secure supplies of high purity vanadium electrolyte to remain competitive with lithium ion systems.

Queensland’s support for Vecco, alongside Japanese partners, strengthens cross border industrial ties. It also diversifies vanadium production away from traditional suppliers in China, Russia and South Africa. As a result, the Queensland vanadium electrolyte plant investment could reshape regional vanadium trade and pricing dynamics over time.

The Metalnomist Commentary

This move shows how relatively modest public capital can unlock strategic value in long duration storage supply chains. By backing integrated mining and electrolyte production, Queensland improves the bankability of vanadium redox flow projects and attracts Japanese technology partners. Market participants should watch how fast offtake and project pipelines grow, as this will determine whether Townsville becomes a genuine Asia Pacific hub for vanadium battery materials.

Japan tungsten recycling expansion accelerates after China export controls

the International Tungsten Industry Association(ITIA)

Japan tungsten recycling expansion is now central to the country’s response to China’s new export controls. Japan has no domestic tungsten mines and historically relied on Chinese APT and cemented carbide imports. As a result, Japan tungsten recycling expansion is becoming the primary lever to secure supply and stabilise its hard-metal value chain. Japan tungsten recycling expansion also reflects a broader shift toward circularity and strategic raw material resilience.

Scrap flows highlight the scale of Japan tungsten recycling expansion

Japan is ramping tungsten scrap utilisation to compensate for lower Chinese export volumes. The country generates 3,500–4,000t of tungsten scrap annually, with about half recycled domestically and half exported. However, Japan also imports 500–1,000t of scrap each year, underscoring its dependence on global recycling networks.

China’s export controls on APT and cemented carbide have sharply reduced shipments into Japan. No other producing country has fully offset this loss, creating a structural shortfall in virgin tungsten materials. Therefore, Japanese industry is pushing harder to capture and process scrap from cutting tools and hard-metal components.

Scrap exports to overseas processors have also surged as part of this adjustment. From April to June, Japan exported 865t of tungsten scrap, double the previous quarter. Much of this material goes to the US, Germany and Taiwan for conversion into tungsten carbide powder. Meanwhile, limited domestic processing capacity means Japan must then reimport refined powders or finished tools.

Japan lacks tungsten recycling capacity comparable to leading manufacturing countries such as Germany. Market participants agree that higher prices and strong scrap demand create a window to invest in domestic plants. Companies like Mitsubishi Materials and Sumitomo Group are intensifying recycling efforts, but significant capacity additions will take time to materialise.

Strategic impact of Japan tungsten recycling expansion on supply security

Japan tungsten recycling expansion carries important strategic implications beyond near-term supply balancing. By strengthening domestic scrap processing, Japan can reduce exposure to Chinese export policies over the medium term. At the same time, enhanced recycling supports national goals on circular economy and lower carbon metal supply.

Industry leaders emphasise that Japan still needs a framework for constructive cooperation with China. However, they also stress that recycling will play a growing role in any long-term procurement strategy. As a result, Japan tungsten recycling expansion is viewed as both a defensive and forward-looking move. It protects critical industries today while aligning with future ESG requirements.

Higher tungsten prices and constrained primary supply should continue to incentivise investment in collection, sorting and processing infrastructure. Tool manufacturers and end-users will likely see tighter take-back schemes and more advanced recycling logistics. In five to ten years, today’s disruption may be remembered as the catalyst that forced Japan to build a more robust, diversified tungsten procurement system.

The Metalnomist Commentary

Japan’s response to China’s tungsten export controls shows how quickly advanced manufacturing economies can pivot toward recycling when supply shocks hit. If current investment momentum holds, Japan could evolve from a largely import-dependent buyer into a more balanced scrap-and-powder hub. Market participants should watch where new recycling plants are sited and how quickly domestic processing capacity closes the gap with Germany and other leaders.