IMFA Ferro-Chrome Capacity Expansion to Make It India’s Largest Producer

Ferro-Chrome

IMFA ferro-chrome capacity is set to nearly double by the end of 2026 as Indian Metals and Ferro Alloys combines a Tata Steel asset acquisition with new furnace capacity at Kalinganagar in Odisha. The expansion will lift installed capacity beyond 500,000 t/yr, positioning IMFA as India’s largest ferro-chrome producer.

IMFA ferro-chrome capacity growth comes at a strategic moment for stainless steel raw materials. Ferro-chrome is a critical alloying input for stainless steel, and India’s rising stainless output requires more secure domestic alloy supply.

IMFA ferro-chrome capacity expansion also strengthens the company’s global position. Once complete, IMFA expects to rank among the foremost ferro-chrome producers worldwide.

The company is expanding while also restructuring its power mix. This matters because electricity is the dominant cost in ferro-chrome smelting and can decide competitiveness during weak pricing cycles.

Kalinganagar Expansion Strengthens India’s Ferro-Chrome Base

IMFA’s greenfield Kalinganagar project, known as KNR 1, will increase installed capacity to 384,000 t/yr by September from 284,000 t/yr at present. Pre-commissioning of the first furnace is scheduled for June.

The company also brought all four furnaces at its 100,000 t/yr Kalinganagar facility, known as KNR 2, on stream in March 2026. Together with the Tata Steel acquisition, these additions will significantly expand India’s domestic ferro-chrome platform.

This is industrially important because ferro-chrome supply links directly to stainless steel competitiveness. Domestic alloy availability can reduce exposure to imported material, freight costs and external supply shocks.

IMFA produced 267,300t of ferro-chrome in the April 2025-March 2026 financial year, up 2.7% from a year earlier. Sales rose by 3.9% to around 270,125t.

Quarterly output reached 68,506t in January-March, the strongest level in the period. That operating momentum gives IMFA a stronger base before the larger capacity increase takes full effect.

Captive Ore and Renewable Power Improve Cost Position

IMFA’s captive chrome ore position is central to its expansion strategy. Chrome ore output from its mines exceeded 800,000t for the first time, reaching 810,612t in 2025-26, up 15.5% from a year earlier.

Underground mining accounted for 536,000t of output. This captive supply gives IMFA better raw material control as it scales ferro-chrome production.

Energy strategy is the other major factor. IMFA plans to start 70MWp of hybrid renewable energy supply in July-September and has a binding deal for another 65MWp by June 2027.

Renewable power is expected to account for about 40% of the company’s power mix by March 2027. That shift could improve cost stability and reduce exposure to volatile power markets.

The move also supports lower-carbon ferro-alloy production. Stainless steel customers are increasingly watching the emissions profile of upstream alloy inputs, especially as export markets apply stricter carbon and sustainability rules.

IMFA also said it is exploring opportunities in critical minerals. That signals a broader growth strategy beyond ferro-chrome, although the core business remains the main focus.

For India, the expansion strengthens domestic alloy security. For IMFA, the challenge will be to ramp capacity while protecting margins, securing power and maintaining chrome ore supply discipline.

The Metalnomist Commentary

IMFA’s expansion shows that ferro-alloys are becoming part of India’s industrial security agenda, not just a stainless steel input. The real advantage will come from combining scale, captive chrome ore and lower-cost renewable power before global ferro-chrome competition tightens again.