US gallium production: DOE’s $6mn TRACE-Ga to secure critical supply

Energywerx

US gallium production gets a targeted boost under DOE’s new TRACE-Ga program. The initiative funds pilot plants that deliver 1 t/yr of 99.99% gallium. As a result, US gallium production could finally reduce import risk and price shocks.

What TRACE-Ga funds and requires

The program backs recovery from Bayer liquor and zinc residues at industrial scale. Awardees must pass a 14-day trial and produce 50 kg at 4N purity. Energywerx will manage the process and validate performance data. Meanwhile, submissions close on 20 November, with selections in late 2025. Therefore, early movers can lock in engineering momentum and offtake interest.

Why US gallium production matters now

China controls nearly all primary gallium output and restricted US exports. That constraint exposed defense, power electronics, LED, and solar supply chains. The USGS now tags gallium risk as high on its draft 2025 list. Consequently, US gallium production from residues can harden domestic MRO and chip back-ends. The goal is reliable GaN and GaAs inputs at competitive cost.

Developers should prioritize impurity control, reagent recycling, and modular plant design. In addition, multi-feed flexibility can expand sourcing from alumina and zinc circuits. If pilots scale, capital could flow into bankable commercial units by 2026. That path would anchor US gallium production near downstream device manufacturing.

The Metalnomist Commentary

TRACE-Ga is pragmatic policy aimed at mid-TRL bottlenecks, not labs. Watch purity, operating cost per kilogram, and secured offtake; those metrics will decide who scales.

Indium Corp Gallium Recovery Grant Targets US Semiconductor Materials Security

Indium Corp

Indium Corp gallium recovery plans have gained US government support as Washington looks to build domestic supply chains for strategic semiconductor materials. The US-based metals refiner and manufacturer will receive a $3.2mn Department of Energy grant to recover gallium from industrial residues.

Indium Corp gallium recovery will focus on converting gallium-bearing residues into high-purity gallium for semiconductors and electronics. The project is part of the DOE’s Technology for Recovery and Advanced Critical-material Extraction-Gallium initiative.

Indium Corp gallium recovery matters because gallium is a critical input for compound semiconductors, radio-frequency devices, optoelectronics, defence systems and advanced electronics. The US remains heavily exposed to foreign supply because primary gallium production is concentrated in China.

The company will begin by developing a prototype to reclaim metallic gallium at its Rome, New York facility. In a second phase, it aims to scale the process to produce at least 1 t/yr of 99.99% pure gallium.

Gallium Residues Offer a Domestic Recovery Route

The project targets gallium-bearing residues rather than new primary mine output. This is strategically important because gallium is usually recovered as a by-product from alumina and zinc processing, making standalone primary supply difficult to build quickly.

Residue recovery can create a faster domestic supply route. If Indium Corp can economically recover high-purity gallium from waste streams, it could reduce dependence on imported material and strengthen US electronics supply chains.

The planned 99.99% purity level is important for semiconductor and electronics applications. High-purity gallium is used in materials such as gallium arsenide and gallium nitride, which support power electronics, LEDs, lasers, sensors, radar and communications equipment.

The Rome facility gives the project an existing industrial base. That can shorten the path from laboratory development to pilot production, although scale-up remains the key technical challenge.

A target of at least 1 t/yr is modest compared with global demand. However, the strategic value is larger than the tonnage suggests. The project could validate a recovery process that can later be expanded or replicated across other gallium-bearing waste streams.

TRACE-Ga Reflects US Push Into Critical Materials Recycling

Indium Corp was selected as one of five recipients under the DOE’s TRACE-Ga initiative. The programme will award a total of $5.4mn across companies working on gallium recovery and extraction technologies.

Other recipients include PHNX Materials, Atlantic Alumina, Found Energy and Kunin Technologies. Their inclusion shows that the US is exploring several recovery routes, from industrial waste refining to alumina-linked by-products and emerging mineral processing technologies.

The initiative reflects a broader policy shift. Washington is trying to secure critical materials not only through mining, but also through recycling, residue recovery, by-product extraction and domestic refining.

This approach is logical for gallium. China accounts for nearly all primary gallium production, making the market highly vulnerable to export controls, licensing delays and geopolitical disruption.

Gallium’s strategic value has increased because it supports both commercial and defence technologies. It is used in semiconductors, military systems, optics and high-frequency electronics.

For US manufacturers, secure gallium supply is becoming more urgent as demand grows from data centres, 5G systems, satellites, radar, power electronics and defence platforms.

The Indium Corp project will not solve the US gallium deficit by itself. But it is an important step toward creating a domestic recovery ecosystem for a metal that is difficult to source quickly during supply shocks.

The Metalnomist Commentary

The Indium Corp grant shows that gallium security will depend on by-product recovery and recycling as much as new mining. For the US, even small domestic gallium projects matter because the current supply chain is too concentrated for a material tied to semiconductors and defence.

U.S. Department of Energy Amplifies Commitment to Critical Mineral Technologies with $17 Million Investment

Infinite Elements

Strengthening National Energy Security through Advanced Material Innovations

The U.S. Department of Energy (DoE) has announced a significant investment of $17 million in 14 cutting-edge critical mineral technology projects. This strategic initiative, spanning 11 states, is poised to bolster the nation's energy security and enhance domestic supply chains essential for clean and advanced technologies.

Targeted Improvements Across the Board

These projects, orchestrated by the DoE's Critical Materials Collaborative, aim to refine manufacturing processes for key technologies such as hydrogen fuel cells, semiconductors for electric vehicles, and components for wind and solar energy solutions. The focus extends to magnets used in wind turbines and motors, alongside advancements in battery and electronic technologies.

Key domestic materials like lithium, nickel, cobalt, rare earth elements, platinum group metals, silicon carbide, copper, and graphite are under exploration to expedite their commercial readiness, as per the DoE's strategy.

Highlighting Innovative Projects and Collaborations

Among the 14 projects, four are dedicated to developing magnets that require fewer critical materials. These are taking place in notable institutions and companies including the University of Texas at Arlington, Iowa State University’s Ames National Laboratory, ABB Inc., and Niron Magnetics Inc.

Furthermore, the DoE has funded six projects focused on enhancing the processing and manufacturing operations of critical materials. Collaborators in these projects include Free Form Fibers, Virginia Polytechnic Institute and State University, the University of North Dakota, Ames National Laboratory, Tennessee's Oak Ridge National Laboratory, and Summit Nanotech Corporation.

Recovery and recycling efforts are also part of this initiative, with two projects aimed at reclaiming critical materials from scrap and recycled products. These are underway at Texas Agricultural and Mechanical University and the metal recovery company, Infinite Elements.

The initiative's final push includes projects designed to reduce critical material content in clean energy technologies, involving innovators like hydrogen specialist Celadyne Technologies and battery pioneer COnovate.

US Critical Mineral Processing Funding Targets Domestic Battery Supply Chain

Critical Mineral

US critical mineral processing funding is moving into another major round as the Department of Energy prepares to allocate up to $500mn for processing, recycling, and derivative battery manufacturing projects. The funding opportunity is designed to support US-based projects that can strengthen domestic supply of critical minerals and battery materials.

The Department of Energy will target projects that process raw feedstocks, recycle critical materials, or manufacture battery materials and components. The agency specifically identified battery-related materials such as lithium, graphite, nickel, copper, and aluminum among its areas of focus.

US critical mineral processing funding is becoming a central tool in Washington’s effort to reduce dependence on offshore refining and battery material supply chains. The latest funding round also shows that the US is not only focused on mining, but on the midstream capacity needed to convert raw materials into usable industrial inputs.

DOE Funding Pushes Midstream Capacity Beyond Mining

Critical mineral processing remains one of the most difficult gaps in the US battery supply chain. Mining projects can expand raw material availability, but domestic industrial resilience depends on refining, chemical conversion, recycling, and component manufacturing.

The new funding opportunity will support projects that can process critical minerals from raw feedstocks and recycle valuable materials back into the supply chain. This approach reflects the growing importance of black mass, scrap, and secondary materials as strategic inputs for battery production.

DOE battery materials funding also gives policy support to companies working across lithium chemicals, graphite processing, nickel products, copper materials, aluminum inputs, and battery component manufacturing. These segments are essential for electric vehicles, grid storage, defense electrification, and industrial energy systems.

Battery Manufacturing Policy Enters Third Funding Round

The latest funding notice marks the third round in recent years under the DOE’s battery materials processing and battery manufacturing and recycling programs. In September 2024, the agency selected 25 projects to receive more than $3bn to expand domestic battery, component, and critical material supply.

The new $500mn opportunity extends that policy direction. It gives the US another mechanism to move from strategic mineral rhetoric toward physical processing capacity, especially in areas where China still dominates global refining and battery material production.

Applicants must submit non-binding letters of intent by 27 March, with full applications due by 24 April. The timeline signals that the DOE wants near-term project visibility and a faster pipeline of investable domestic capacity.

US critical mineral processing funding will be especially important for companies that can prove commercial readiness, feedstock security, and scalable production. The strongest projects will likely be those that connect raw material access with downstream battery customers and recycling loops.

The Metalnomist Commentary

The US is now treating processing capacity as the real bottleneck in critical minerals security. Funding can accelerate projects, but the strategic test will be whether supported companies can deliver cost-competitive, qualified material at industrial scale.

US Targets 1 Million Tons of Lithium Production by 2035, Says DoE

Department of Energy (DOE)

The US Department of Energy (DoE) projects that the country could produce 1 million metric tons (t) of battery-grade lithium by 2035. This output would be sufficient to meet domestic demand while allowing for exports to trading partners.

Scaling Up Domestic Lithium Production

The DoE's Loan Programs Office Director, Jigar Shah, emphasized the need to expand lithium extraction, processing, and recycling to support the growing lithium-ion battery industry. He noted that diverse lithium resources across multiple US regions could be unlocked using advanced technology and infrastructure investments.

The US plans to increase lithium supply through three key sources:

• Spodumene deposits in Charlotte, North Carolina, expected to produce 100,000-150,000 t/yr of lithium carbonate equivalent (LCE).
• Albemarle’s Kings Mountain mine is one of the most advanced spodumene projects, projected to yield 50,000 t/yr of LCE.

• Brine and clay resources in Nevada, California's Imperial Valley, and the Arkansas Smackover Formation, estimated to contribute 500,000-1 million t/yr of LCE.
• These resources have lower lithium concentrations than South American reserves, but direct lithium extraction (DLE) technology can help process them efficiently.
• Recycling of end-of-life EV batteries, which could reduce the need for new lithium extraction, supplying 50,000-100,000 t/yr of LCE by 2035.

Government Investment in Lithium Infrastructure

The Biden administration has significantly increased investments in US lithium production to accelerate the clean energy transition.

In September 2024, the DoE selected 25 projects across 14 states, committing over $3 billion to expand domestic lithium supply. Additionally, the Thacker Pass lithium project in Nevada, operated by Lithium Americas, received a $2.3 billion loan to build a 40,000 t/yr lithium carbonate facility.

In December 2024, the DoE also allocated $17 million to 14 critical mineral technology projects, reinforcing efforts to scale up lithium production.

Lithium’s Role in the US Energy Transition

According to the US Geological Survey, the US has 1.1 million tons of lithium reserves, compared to a global total of 28 million tons.

Shah highlighted that advancements in direct lithium extraction (DLE) could rapidly unlock large lithium resources, much like hydraulic fracturing transformed the oil and gas industry.

With global lithium demand rising, the US is positioning itself as a key player in the lithium supply chain, reducing dependence on foreign imports and strengthening the clean energy sector.

US Critical Minerals Processing Funding Accelerates Domestic Supply Chains

US critical minerals mining

The US critical minerals processing funding will reach up to $975mn, according to the DOE. The US critical minerals processing funding targets onshore capacity for rare earths and key byproducts. As a result, the plan supports semiconductors, defense, and clean energy supply chains. The US critical minerals processing funding also prioritizes recycling pathways to reduce import dependence.

DOE NOFOs target rare earths, semiconductors, and recycling

The DOE will issue NOFOs to expand processing capacity. The focus includes rare earth elements, gallium, and germanium. Meanwhile, the program backs recovery of mineral byproducts from industry waste. Therefore, the awards should enhance resilience across strategic materials. Companies must show scalable, cost-competitive processing routes. Applicants should also prioritize environmental performance and community benefits.

Demonstration plant funding underscores byproduct sourcing

A rare earth demonstration plant may receive up to $135mn. The facility must source feedstock from mining and industrial byproducts. Consequently, the model promotes circularity and faster deployment. However, project success requires stable feedstock contracts and permitting. Clear milestones will govern disbursements and risk management. Therefore, credible partners and bankable offtakes will be essential.

The Metalnomist Commentary

The DOE’s package pushes beyond extraction into midstream processing. Real impact hinges on execution speed, reliable feedstock, and downstream buying. Watch award timing, matching capital, and technology readiness over the next year.

SK On Secures $9.6B Loan for US Battery Plants, Boosting EV Production Capacity

BlueOval SK

South Korean battery manufacturer SK On has successfully secured a loan of up to $9.6 billion for the construction of three new battery plants in the United States. The plants, located in Tennessee and Kentucky, will have a combined production capacity of 120 GWh per year, primarily dedicated to supplying batteries for Ford Motor's electric vehicles (EVs), including models under the Ford and Lincoln brands.

Major Investment in EV Battery Production

This loan, the largest ever awarded under the U.S. Department of Energy’s (DOE) Advanced Technology Vehicles Manufacturing Program, is a significant step towards bolstering the country’s position in the rapidly expanding electric vehicle (EV) market. The funds will be used to develop three state-of-the-art battery production facilities, which are set to contribute to Ford’s ambitious EV production goals.

The collaboration between SK On and Ford Motor has already led to the formation of BlueOval SK, a joint venture designed to build the largest EV battery production operation in the U.S. Despite the recent slowdown in the EV industry, which prompted Ford to delay the construction of its second Kentucky plant in October 2023, production at the first two plants is still scheduled to commence in 2025.

Strategic Importance of the DOE Loan

This loan represents a key investment in the future of the U.S. automotive and energy sectors. As the U.S. seeks to meet rising domestic demand for EVs and maintain its leadership in the global electric vehicle market, the DOE's Advanced Technology Vehicles Manufacturing Program plays a vital role in providing financial support for innovative technologies. By securing this funding, SK On ensures it is well-positioned to support Ford’s EV ambitions while contributing to the nation's electrification goals.

With the ongoing growth of Ford's electrified vehicle sales—reaching 257,693 units between January and November 2024, marking a 40% increase from the same period last year—this new production capacity is expected to play a pivotal role in meeting rising demand. SK On’s battery production capabilities have also seen growth, with the company’s installations increasing by 9.5% year-on-year, capturing 4.5% of the global market share, according to SNE Research.

US Gallium Recovery Projects Target Domestic Supply Chain for Defense and Semiconductors

DOE(The US Department of Energy)

US gallium recovery projects will receive $5.4mn in funding from the Department of Energy as Washington tries to rebuild domestic supply for a metal critical to defense systems, semiconductors and advanced electronics. The funding will support five US-based projects under the Technology for Recovery and Advanced Critical-material Extraction – Gallium initiative.

The TRACE-Ga initiative is designed to prototype technologies that can recover gallium from US metal-processing feedstocks. This is important because the US is fully import-reliant for gallium and has not produced the metal domestically since 1987.

US gallium recovery projects are gaining urgency because gallium is essential for compound semiconductor materials, including gallium nitride. These materials support power electronics, radio-frequency devices, radar systems, satellite communications, fast chargers, LEDs and other high-performance technologies.

The funding is modest in scale, but strategically important. It signals that the US is no longer focusing only on mining new critical minerals. It is also trying to recover strategic metals from industrial by-products, waste streams and existing processing networks.

TRACE-Ga Funding Targets Recovery From Existing Feedstocks

The DOE award will support five companies working on gallium recovery technologies. Participants include PHNX Materials, Atlantic Alumina Company, Found Energy, Kunin Technologies and Indium Corporation.

The selection of companies shows how broad the recovery opportunity could become. Gallium is not usually mined as a primary product. It is commonly recovered as a by-product from other industrial processes, especially alumina and zinc-related supply chains.

This makes gallium recovery different from conventional mining. The key challenge is not only finding deposits, but identifying feedstocks where gallium exists in recoverable concentrations and developing technologies that can extract it economically.

Industrial waste refiner PHNX Materials could support recovery from complex waste streams. Atlantic Alumina Company brings relevance to alumina-linked feedstock. Found Energy adds an aluminum-related industrial angle, while Kunin Technologies focuses on mineral by-product recovery. Indium Corporation brings downstream metals refining and manufacturing expertise.

The TRACE-Ga initiative therefore targets the middle of the supply chain. It seeks to bridge the gap between laboratory recovery methods and scalable domestic production.

That gap matters because gallium supply is highly concentrated. China dominates primary gallium production and has used export controls to increase pressure on global buyers. For US defense and semiconductor supply chains, reliance on foreign gallium has become a clear strategic risk.

Domestic recovery could help reduce that exposure. Even if early projects produce limited volumes, they can prove process routes, identify feedstock partners and create the technical base for larger recovery systems.

The use of US metal-processing feedstocks also fits a wider circular materials strategy. Instead of waiting for new mines, the US can extract critical materials from industrial streams already moving through domestic facilities.

This could make recovery faster than new primary production. However, it still requires technical success, feedstock security, refining capability and customer qualification.

Gallium Nitride Demand Raises Strategic Pressure

Gallium’s strategic value has increased because of its role in gallium nitride and other compound semiconductor materials. Gallium nitride is widely used where high power, high frequency, efficiency and heat performance matter.

These applications are highly relevant to defense and advanced electronics. Radar, communications systems, satellite technologies, power conversion equipment and semiconductor devices all rely on materials where gallium can be difficult to substitute.

The DOE’s TRACE-Ga funding also sits alongside a larger notice of funding opportunity of up to $69mn. That programme targets technologies and processes that advance domestic production and refining of critical materials, including gallium and gallium nitride for semiconductor applications.

This shows that Washington is building a layered funding strategy. TRACE-Ga supports recovery prototypes, while broader DOE programmes aim to scale refining, alloying and advanced material production.

For the semiconductor industry, domestic gallium supply is not only a raw material issue. It is connected to wafer production, epitaxy, device manufacturing, packaging and defense procurement. A shortage or export disruption at the gallium stage can move through the entire compound semiconductor chain.

This is why gallium recovery matters even if volumes are small at first. Strategic materials often have low tonnage but high consequence. A reliable domestic supply stream can reduce procurement risk for critical systems.

The challenge will be commercialisation. Recovery from waste and by-products can be technically complex because gallium concentrations may be low and feedstock chemistry can vary. Companies must prove that their processes can recover gallium consistently, meet purity requirements and operate at competitive cost.

The US also needs downstream refining capacity. Recovering gallium-bearing material is not enough if the material cannot be refined into forms suitable for semiconductor and defense applications.

The DOE funding is therefore best understood as an early-stage industrial rebuilding tool. It does not immediately solve US gallium dependence, but it helps create the technologies and partnerships needed to rebuild supply.

The Metalnomist Commentary

US gallium recovery projects show that critical mineral security increasingly depends on recovering by-products from existing industrial systems. The strategic test will be whether TRACE-Ga can move beyond prototypes and create reliable domestic feedstock for gallium nitride, defense electronics and semiconductor manufacturing.

Lithium Americas Thacker Pass project reshaped by US equity move

Lithium Americas

The Lithium Americas Thacker Pass project has entered a new phase as the US government links financing to direct equity. The Department of Energy (DOE) will take a 5pc stake in Lithium Americas and another 5pc in its joint venture with General Motors. This move reshapes risk sharing on the Lithium Americas Thacker Pass project and signals stronger US commitment to domestic lithium supply. As a result, the Lithium Americas Thacker Pass project now sits at the intersection of industrial policy, EV demand and capital markets.

US equity stake deepens support for Lithium Americas Thacker Pass project

The DOE has restructured its $2.26bn loan by adding equity warrants in Lithium Americas and its GM joint venture. This makes the US government not only a lender but also a partial owner of the Lithium Americas Thacker Pass project. LAC will draw an initial $435mn before the end of 2025, which will fund early construction and infrastructure. The joint venture structure remains intact, with Lithium Americas holding 62pc and operatorship and GM holding 38pc. This equity-linked design aligns incentives across government, miner and automaker, while anchoring long-term US battery material security.

The Thacker Pass development targets 160,000 t/yr of lithium carbonate across five phases. Each phase is planned at 40,000 t/yr, providing staged capacity that can track market demand. This phased approach reduces execution risk and gives lenders more confidence in the project ramp-up. It also lets the partners adjust capex timing if pricing or EV demand changes. For the DOE, the structure supports a scalable North American supply chain that can feed US gigafactories and reduce reliance on foreign lithium.

GM will also amend its offtake agreement to allow additional buyers into the portfolio. Under the existing terms, GM can take up to 100pc of Phase 1 and 38pc of total production for 20 years. The updated agreement will free some Phase 1 volumes for third-party offtake contracts. That shift reflects slower US EV adoption than previously expected and uncertainty after the expiry of key tax credits at the end of September. It also allows Lithium Americas to diversify its customer base and reduce single-buyer exposure.

Lithium Americas Thacker Pass project balances market risk and supply security

The Lithium Americas Thacker Pass project is now a test case for how policy-backed critical mineral projects manage demand cycles. On one hand, government equity and cheap debt lower financing costs and signal strong policy support. On the other, the partners must adapt to a softer EV sales trajectory and evolving battery chemistries. Allowing third-party offtake from early phases helps ensure plant utilisation and broader market participation. It also widens the strategic impact of Thacker Pass beyond a single OEM.

At the same time, the project remains central to US ambitions for a resilient battery supply chain. Domestic lithium carbonate output can reduce exposure to price spikes, export controls and shipping disruptions. The phased build-out allows careful monitoring of market conditions while keeping long-term capacity targets intact. If EV adoption reaccelerates later in the decade, Thacker Pass will already have a built foundation for further expansion.

The Metalnomist Commentary

The DOE’s equity stake turns Thacker Pass into a flagship example of industrial policy meeting market reality. The Lithium Americas Thacker Pass project gains financial strength and strategic backing, but must now prove it can thrive in a slower, more competitive EV landscape. For battery and automaker supply chains, the real story is optionality: diversified offtake and phased growth give this project room to adjust without losing strategic relevance.